Senior Process Engineer in Dallas

Energy Jobline ZR; Dallas (TX); On-site; USD 90,000 - 130,000; Full time

Job summary

Union Technologies in Dallas, TX is seeking a Process Engineer with 3–5+ years in defense or complex manufacturing. You will develop and validate robust processes, perform FAI, and apply CpK/PpK, SPC, and Lean Six Sigma to meet stringent defense specs.

Responsibilities include collaborating across operations, quality, safety, and engineering to drive continuous improvement on the shop floor.

Qualifications

• Defense standards knowledge (MIL-STD, ITAR).
• Experience in metal processing including heat treating and coatings for ferrous, non-ferrous and super alloys.
• Experience with non-destructive testing (NDT) methods (ultrasonic, dye penetrant) for process validation.
• Six Sigma Black Belt or ASQ CMfgE certification.
• 3–5+ years in process engineering; defense, aerospace, or complex manufacturing/assembly exposure is valuable.
• Hands-on, floor-level problem solving with cross-functional collaboration.

Responsibilities

• Develop and qualify robust industrial processes for defense-grade steel forgings, ensuring first article compliance with defense standards.
• Perform first article inspections (FAI) and process validations to deliver battle-ready products.
• Use CpK/PpK analysis and tools (8D, 5-Why) to ensure process capability and stability.
• Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.
• Leverage expertise in metal processing, including heat treating and chemical coatings, to meet defense specifications.
• Utilize Lean and Six Sigma methodologies to optimize processes and eliminate inefficiencies.
• Partner with operations, quality, safety and engineering teams on short term and long term improvement efforts

Skills

CpK/PpK analysis

SPC

RCCA tools

8D

5-Why

Lean Six Sigma

Python

Minitab

Excel

R-Shiny

JMP

Education

Bachelor’s in Process Eng

Industrial Eng

Metallurgy

Materials Science

Chemical Engineering

Tools

JMP

Python

Minitab

Excel

R-Shiny

Job description

Job DescriptionJob Description

Union Technologies is reindustrializing America’s defense manufacturing base with a first-of-its-kind Factories-as-a-Stockpile™ model, integrating advanced robotics, manufacturing, and software into sovereign factory systems at scale. Headquartered in Dallas, Texas, UNION is dedicated to restoring America’s industrial strength and guaranteeing deterrence for the century ahead.

We recently emerged from stealth with $50M in funding led by top-tier venture investors and strategic partners. Read more in our Press Release

Key Responsibilities:

• Develop and qualify robust industrial processes for defense-grade steel forgings, ensuring first article compliance with defense standards.

• Perform first article inspections (FAI) and process validations to deliver battle-ready products.

• Use CpK/PpK statistical analysis and tools (8D, 5-Why) to ensure process capability and stability.

• Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.

• Leverage expertise in metal processing, including heat treating and chemical coatings,

  to meet defense specifications.

• Utilize Lean and Six Sigma methodologies to optimize processes and eliminate

  inefficiencies.

• Partner with operations, quality, safety and engineering teams on short term and long term improvement efforts

Required Qualifications:

• US Person - Must be a US or green card holder

• Education: Bachelor’s in Process Engineering, Industrial Engineering, Metallurgy,

  Materials Science, or Chemical Engineering.

• Experience: 3-5+ years in process engineering; working in processes for defense, aerospace, or complex manufacturing/assembly; experience with first article inspections is a plus.

• Technical Skills: CpK/PPK analysis, SPC, RCCA tools (8D, 5-Why), JMP and Python.

• Work Style: Hands-on, on the floor problem solving, team support

• Soft Skills: Strong communicator; proactive problem-solver, willing to learn and grow

• Physical Requirements: Stand, walk, lift 50 lbs in a gritty shop with heat and noise.

Qualifications:

• Defense standards knowledge (MIL-STD, ITAR).

• Expertise in metal processing, including heat treating and chemical coatings for ferrous,

  non-ferrous, and super alloys.

• Experience with non-destructive testing (NDT) methods (ultrasonic, dye penetrant) for

  process validation.

• Six Sigma Black Belt or ASQ Certified Manufacturing Engineer (CMfgE).

Work Environment:

You’ll fight on the shop floor in Dallas, with occasional office time and travel for process

validations or customer ops.