Senior Process Engineer (Assembly)

Whirlpool, Inc.; Greenville (OH); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Generous benefits package

Employee discount

Fitness & educational reimbursement programs

Job summary

Whirlpool, Inc. is seeking a Senior Analyst/Assembly Process Engineer in Greenville, OH. This onsite role focuses on driving operational excellence for the KitchenAid Stand Mixer product lines, requiring strong data analytics and Six Sigma methodologies. Key responsibilities include optimizing assembly processes and leading automation projects.

The ideal candidate will have a Bachelor's Degree in Engineering and 4+ years of manufacturing experience, with skills in CAD and Lean Manufacturing. A generous benefits package is offered.

Qualifications

• 4+ years of experience working in a manufacturing environment.
• Experience with Lean Manufacturing, Six Sigma, and Root Cause Analysis.

Responsibilities

• Develop and implement efficient production processes.
• Review product designs for assembly efficiency.
• Investigate root causes of assembly defects.
• Lead World Class Manufacturing teams delivering improvements.
• Maintain quality standards and support operations.

Skills

Process Optimization

Troubleshooting

Project Management

CAD proficiency

Lean Manufacturing

Education

Bachelor's Degree in Engineering

Tools

AutoCAD

PLC controls

Job description

This role in summary

Whirlpool is currently seeking a highly motivated Senior Analyst/Assembly Process Engineer to join our operations organization in Greenville, OH, the North American location where Whirlpool’s premium cooking products are built. This is an onsite role at our manufacturing location. The Senior Assembly Process Engineer will drive operational excellence across the assembly value stream, with a primary focus on the KitchenAid Stand Mixer product lines. This role is responsible for optimizing complex assembly sequences, including sub‑assembly, automated torque applications, and high‑speed packaging systems. By leveraging advanced data analytics and Six Sigma methodologies, the successful candidate will improve Assembly Yield and ensure zero‑defect throughput. The Senior Engineer will apply deep technical expertise to manage and optimize vision systems, Poka‑Yoke error‑proofing, and End‑of‑Line (EOL) functional testers to guarantee the structural and mechanical integrity of every unit. This role acts as a bridge between design and production collaborating cross‑functionally with Design Engineering to influence “Design for Assembly” (DFA), and working alongside Plant Operations to close process capability gaps. Key responsibilities include leading high‑impact automation projects, managing complex problem‑solving initiatives for chronic quality issues, and maintaining business KPIs through data‑driven continuous improvement. The role also provides strategic leadership, professional development for two direct reports, and fosters a culture of technical precision and operational discipline.

Relocation available for eligible candidates. No visa sponsorship available.

Your responsibilities will include

• Process Optimization: Developing and implementing efficient production processes and line balancing.
• Design for Assembly: Reviewing product designs to ensure components can be easily and cost‑effectively assembled.
• Troubleshooting: Investigating root causes of assembly defects and equipment downtime.
• Tooling & Fixturing: Designing or sourcing the necessary machinery and tools for the assembly line. Work in a team‑based, continuous improvement environment.
• Initiate safety, cost, quality and productivity improvements in the manufacturing operations.
• Provide help chain support for all shift operations serving as a technical resource champion.
• Maintain quality standards within the department.
• Lead World Class Manufacturing (WCM) teams delivering cost savings and OEE/AY improvements.
• Work with shop floor work teams, shop floor leaders, and other departments to ensure greatest efficiency.
• Implement projects and special assignments as required.
• Assure operations is ready to meet production requirements for the next shift.
• Strong data analytics to interpret results to identify trends and patterns.
• Work flexible hours as required to support operations and project implementation.

Minimum requirements

• Bachelor's Degree in Engineering.
• 4+ years of experience working in a manufacturing environment.

Preferred skills and experiences

• Excellent planning, project management and leadership skills.
• Technical Software: Proficiency in CAD (e.g., AutoCAD, Inventor, CREO) and experience with PLC controls (e.g., Allen‑Bradley).
• Methodologies: Experience with Lean Manufacturing, Six Sigma, Root Cause Analysis, and (pFMEA).
• Documentation: Ability to read/interpret complex schematics, blueprints, and standard work documents.
• Superior communication, presentation and facilitation skills.
• Proven problem‑solving skills (WCM tool knowledge).
• Strong interpersonal skills.
• Expertise in a manufacturing‑related environment with a good understanding of plant operations.
• Solid decision‑making and judgment skills.
• Resourcefulness in accomplishing objectives and completing tasks.
• Ability to be self‑directed and self‑motivated.
• PC Proficient in Google Suites.
• Assembly Process experience including Fastening, Automated cells, Packaging, Vision Systems, Conveyance.

What we offer

Generous benefits package, Whirlpool employee discount, fitness & educational reimbursement programs, kitchenettes, and more! Saint Joseph/Benton Harbor locations: Beautiful, recently renovated office space, free coffee, biking/walking trails, and access to The Eddy – Early Childhood Center (depending upon availability – additional costs required).

Equal Employment Opportunity

Whirlpool Corporation is committed to equal employment opportunity and prohibits any discrimination on the basis of race or ethnicity, religion, sex, pregnancy, gender expression or identity, sexual orientation, age, physical or mental disability, veteran status, or any other category protected by applicable law.