Senior Process Engineer 1

Bekaert NV; Rome (GA); On-site; USD 90,000 - 120,000; Full time

Job summary

Bekaert in Rome, GA seeks a Senior Process Engineer to develop equipment specs, performance requirements, and cost analyses for steel wire manufacturing.

You will build and maintain PFMEA, PCP/control plans, and SOPs, applying Cp/Cpk studies, DOE, and SPC to improve machine efficiency, process capability, and product quality while considering safety and cost.

Qualifications

• Bachelor's degree in Mechanical or Industrial Engineering or closely related field.
• 60 months of experience as a Process Engineer in steel wire manufacturing.
• Experience building and maintaining PFMEA & PCP/control plans.
• Experience using Cp/Cpk studies to define product tolerances.

Responsibilities

• Develop and write equipment specifications and performance requirements.
• Build and maintain PFMEA, PCP/control plans, and SOPs.
• Use DOE, SPC and process characterization to improve efficiency and product quality.

Skills

Process engineering

Statistical analysis

Education

Bachelor's degree in Mechanical or Industrial Engineering

Tools

PFMEA

Control plans

Cp/Cpk studies

DOE

SPC

Job description

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As the world and the way people live is changing, we at Bekaert believe it’s our responsibility to contribute to finding new solutions for the future. With a 140+ year old heritage of excellence, innovation, and a future-focused mindset, we strive to create value for our customers and society. We aim to do this through innovative solutions and sustainable practices. We are committed to pushing the boundaries of steel wire transformation and coatings whilst also leveraging our expertise to develop innovative solutions with new materials and services in a safe, smart, and sustainable way. Our focus extends to markets such as new mobility, low-carbon construction, and green energy.

As a dynamic and growing company with over 19 000 employees worldwide, 75 nationalities, a retention rate above 90% and € 3,7 billion in combined revenue in 2025, we are looking for someone like you to join our team as we continue to shape a safer, more efficient, and connected world!

Job Opportunity: Senior Process Engineer

Job Location: Rome, GA

Duties:

Develop and write equipment specifications, performance requirements, cost analyses, and technical proposals based on customer and process requirements for steel wire manufacturing company. Build and maintain PFMEA, PCP/control plans, process maintenance schedules, and SOP's using risk analysis, reliability, and standard quality system documentation tools. Apply engineering principles, statistical analysis, problem solving methodologies, & continuous improvement methods to improve machine efficiency, process capability, product quality, and cost performance. Define product tolerance using engineering drawings, Cp/Cpk studies, specifications, and translate them into production parameters through DOE, SPC, and process characterization while considering manufacturability, safety, and cost.

Requirements:

Bachelor's degree or foreign equivalant degree in Mechanical Engineering, Industrial Engineering, or closely related discipline accepted, and 60 months' experience as a Process Engineer or a closely related position within the steel wire manufacturing industry. Experience which may have been obtained concurrently must include 60 months' experience in developing and writing equipment specifications within the steel wire manufacturing industry, building and maintaining PFMEA & PCP/control plans, utilizing Cp/Cpk studies in defining product tolerances.