Senior Process Engineer

Exyte; Raleigh (NC); On-site; USD 150,000 - 210,000; Full time

Job summary

Exyte is seeking a Lead Process Engineer to serve as the technical authority for API small molecule facilities on EPC projects. You will drive process design, dynamic risk assessments, and regulatory compliance across conceptual design through construction, collaborating with multi-disciplinary teams and clients.

Ideal candidates have 10+ years in process engineering, PE license, and a strong background in API processes.

Qualifications

• Bachelor’s or Master’s degree in Chemical Engineering.
• 10+ years in process engineering with at least 5 years in EPC project execution for pharmaceutical or chemical facilities.
• Professional Engineer (PE) license.
• NCEES Record.

Responsibilities

• Process Design Leadership: develop/Review PFDs, P&IDs, material and energy balances, and equipment specs for API small molecule facilities.
• Project Execution: lead process engineering deliverables, design basis docs, process narratives, and datasheets.
• Regulatory & cGMP Compliance: ensure designs meet cGMP, FDA, EMA, and ICH guidelines.
• Client Interface: act as the primary process engineering contact for clients and provide technical guidance.
• Risk & Safety Analysis: conduct HAZOP and risk assessments with EHS compliance.
• Construction & Commissioning Support: provide field engineering support during installation, commissioning, and start-up phases.
• Team Leadership: mentor junior engineers and coordinate with multi-disciplinary teams.
• Other duties as assigned

Skills

Process Design

Project Leadership

Regulatory Compliance

HAZOP

Client Interface

PFD & P&ID

Aspen Plus

HYSYS

Education

Bachelor’s or Master’s in Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

Discover your exciting role

The Lead Process Engineer will serve as the technical authority for process design and execution on EPC projects involving Active Pharmaceutical Ingredient (API) facilities, with a focus on small molecule drug substances. This role will lead process engineering activities across all project phases—conceptual design, FEED, detailed engineering, and construction insuring compliance with client specifications, regulatory standards, and project objectives.

Explore your tasks and responsibilities

• Process Design Leadership: Develop and review process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, and equipment specifications for API small molecule facilities.
• Project Execution: Lead process engineering deliverables for EPC projects, including design basis documents, process narratives, and datasheets.
• Regulatory & cGMP Compliance: Ensure designs meet pharmaceutical regulatory requirements, including cGMP, FDA, EMA, and ICH guidelines.
• Client Interface: Act as the primary process engineering contact for clients, providing technical guidance and ensuring alignment with project goals.
• Risk & Safety Analysis: Conduct HAZOP, risk assessments, and ensure compliance with EHS standards.
• Construction & Commissioning Support: Provide field engineering support during installation, commissioning, and start-up phases.
• Team Leadership: Mentor junior engineers and coordinate with multi-disciplinary teams (mechanical, electrical, automation) to deliver integrated solutions.
• Other duties as assigned

Show your expertise

Minimum Requirements:

Education: Bachelor’s or Master’s degree in Chemical Engineering.

Experience:

• 10+ years in process engineering, with at least 5 years in EPC project execution for pharmaceutical or chemical facilities.
• Strong background in API small molecule processes and facility design.
• Professional Engineer (PE) License
• Nation Council of Examiners for Engineering and Surveying (NCEES) Record

Technical Skills:

• Proficiency in process simulation tools (Aspen Plus, HYSYS) and engineering standards.
• Knowledge of cGMP, regulatory compliance, and cleanroom design principles.

Soft Skills:

• Strong leadership, communication, and client-facing skills.
• Ability to manage multiple priorities in a fast-paced EPC environment.

Preferred:

• Professional Engineer (PE) License preferred
• Nation Council of Examiners for Engineering and Surveying (NCEES) Record preferred
• Experience with modular construction and advanced manufacturing technologies
• Familiarity with ISPE guidelines and QbD principles
• Prior involvement in large-scale greenfield or brownfield pharmaceutical projects
• Prior experience in consulting engineering

Contact:

For further questions and information, please do not hesitate to contact Tina Denny.

Exyte US, Inc. is proud to be an Equal Employment Opportunity employer that is committed to celebrating diversity and supporting an inclusive workplace where associates excel based on personal merit, qualifications, experience, ability, and job performance. We prohibit discrimination and harassment of any kind based on race, color, religion, age, sex (e.g., pregnancy, childbirth and related medical conditions, sexual orientation, gender identity), national origin, disability, genetic information, protected veteran status, or any other protected characteristic as outlined by federal, state, or local laws.