Manufacturing Quality Engineer, Consumer Technology

VulcanForms Inc.; Ayer (MA); On-site; USD 75,000 - 103,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

Paid time off

401(k) with company match

Equity package

Job summary

VulcanForms Inc. in Massachusetts is seeking a Manufacturing Quality Engineer to ensure daily shop-floor quality compliance, drive rapid defect containment, and maintain high yields during active production ramps of advanced metal components for high‑volume consumer electronics.

Reporting to Quality Leadership, you will work directly alongside production operators, machinists, and engineers to execute inspection routines, disposition non‑conforming material, and perform physical failure analysis

Qualifications

• 2+ years of Quality Engineering experience in high‑volume hardware, consumer electronics, precision machining, or advanced metal manufacturing environments.
• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Materials Science, Quality, or related field (or equivalent hands‑on experience).

Responsibilities

• Provide daily, hands‑on quality support to consumer technology production lines, monitoring line yields, scrap rates, and first‑pass yields (FPY).
• Lead immediate containment and Material Review Board (MRB) evaluations for non‑conforming lots, isolating defect trends to minimize production downtime.
• Set up and execute optical, CMM, and cosmetic inspection protocols (AQL standards) for high‑precision, high‑finish consumer hardware components.
• Compile First Article Inspection Reports (FAIRs) and verify mechanical/dimensional compliance against engineering drawings and GD&T specifications.
• Support line‑level defect investigations using 8D and 5‑Why methodologies, collecting photo, measurement, and physical evidence to support root‑cause resolution.
• Perform regular operator observation walks, audit line clearance protocols, and ensure Device History Records (DHR) and lot traveler documentation are 100% compliant.

Skills

Quality Engineering experience

Fast-paced environment

Root cause analysis

Education

Bachelor's degree in Mechanical Engineering, Industrial Engineering, Materials Science, Quality, or related field

Tools

GD&T (ASME Y14.5)

CMM

Optical comparators

Height gauges

SPC

8D problem solving

Job description

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting‑edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

As a Manufacturing Quality Engineer, your mission is to ensure daily shop‑floor quality compliance, drive rapid defect containment, and maintain high yields during active production ramps of advanced metal components for high‑volume consumer electronics. Reporting to Quality Leadership, you will work directly alongside production operators, machinists, and engineers to execute inspection routines, disposition non‑conforming material, and perform physical failure analysis to prevent escapes in high‑velocity manufacturing.

Key Responsibilities

• Provide daily, hands‑on quality support to consumer technology production lines, monitoring line yields, scrap rates, and first‑pass yields (FPY).


• Lead immediate containment and Material Review Board (MRB) evaluations for non‑conforming lots, isolating defect trends to minimize production downtime.


• Set up and execute optical, CMM, and cosmetic inspection protocols (AQL standards) for high‑precision, high‑finish consumer hardware components.


• Compile First Article Inspection Reports (FAIRs) and verify mechanical/dimensional compliance against engineering drawings and GD&T specifications.


• Support line‑level defect investigations using 8D and 5‑Why methodologies, collecting photo, measurement, and physical evidence to support root‑cause resolution.


• Perform regular operator observation walks, audit line clearance protocols, and ensure Device History Records (DHR) and lot traveler documentation are 100% compliant.

Qualifications

• 2+ years of Quality Engineering experience in high‑volume hardware, consumer electronics, precision machining, or advanced metal manufacturing environments.


• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Materials Science, Quality, or related field (or equivalent hands‑on experience; equivalent hands‑on experience will also be considered).


• Working knowledge of GD&T (ASME Y14.5), metrology tools (CMM, optical comparators, height gauges), basic SPC, and 8D root‑cause troubleshooting.


• Ability to thrive in fast‑paced, high‑rate manufacturing environments where rapid containment is critical to keeping lines running.

Preferred Qualifications

• Experience with consumer technology enclosure manufacturing, metal additive manufacturing, CNC machining, or specialized surface finishing (anodizing, polishing, heat treatment).


• ASQ certification (CQE, CQA) or Six Sigma Green Belt.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate’s skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $75,000 to $103,000.