Senior NPI Engineer

Salcomp Manufacturing USA; Arlington (TX); On-site; USD 110,000 - 160,000; Full time

Job summary

Salcomp Manufacturing USA seeks a Senior NPI Engineer to lead the introduction of new products from development through scalable manufacturing. You will partner with contract manufacturers, suppliers, and global teams to ensure successful product launches and a smooth transition to high-volume manufacturing.

You will drive manufacturability reviews, validation activities, and continuous improvement to ensure product quality, reliability, and production readiness across programs.

Qualifications

• Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering or related field.
• Experience supporting NPI and ramp-up in manufacturing environments.
• Strong understanding of manufacturing processes, process validation, and DFM.
• Experience with contract manufacturers and global supplier networks.
• Experience with root cause analysis, failure analysis, and corrective actions.
• Strong project management and cross-functional coordination skills.
• Ability to manage multiple programs and priorities in a fast-paced environment.

Responsibilities

• Lead introduction of new products from development to scalable manufacturing.
• Collaborate with contract manufacturers, suppliers, and cross-functional teams.
• Drive DFM reviews to optimize cost, quality, and manufacturability.
• Oversee schedule adherence and risk mitigation for program timelines.
• Lead 8D problem-solving and root cause analysis activities.
• Support line bring-up, validation, and continuous improvement initiatives.
• Evaluate designs with contract manufacturers for manufacturability and roadmap alignment.
• Maintain manufacturing readiness dashboards and program trackers.
• Mentor new hires and support onboarding.

Skills

NPI

DFM

Project management

Cross-functional collaboration

Root cause analysis

Process validation

Manufacturing experience

Contract manufacturers

Education

Bachelor’s degree in Mechanical Engineering

Bachelor’s degree in Electrical Engineering

Bachelor’s degree in Manufacturing Engineering

Job description

The Senior NPI Engineer is responsible for leading the introduction of new products from development through scalable manufacturing. This role works closely with contract manufacturers, suppliers, and cross-functional internal teams to ensure successful product launches and smooth transition to high-volume manufacturing (HVM). The Senior NPI Engineer supports manufacturability, process validation, and continuous improvement initiatives to ensure product quality, reliability, and production readiness.

Job Summary

The Senior NPI Engineer is responsible for leading the introduction of new products from development through scalable manufacturing. This role works closely with contract manufacturers, suppliers, and cross-functional internal teams to ensure successful product launches and smooth transition to high-volume manufacturing (HVM). The Senior NPI Engineer supports manufacturability, process validation, and continuous improvement initiatives to ensure product quality, reliability, and production readiness.

Key Responsibilities

• Partner with contract manufacturers and suppliers to execute new product launches and support transition to high-volume manufacturing (HVM).
• Lead cross-functional Design for Manufacturing (DFM) reviews to optimize cost, quality, and manufacturability throughout the NPI lifecycle.
• Drive program schedule adherence by identifying risks early and implementing mitigation plans to prevent delays.
• Lead defect scoping, root cause analysis, and corrective actions, including support for 8D problem-solving processes.
• Support bring-up and qualification of semi-automated and automated production lines, including validation activities such as Cp/Cpk studies, GR&R, and cycle time verification.
• Support product iterations by providing manufacturing feedback and driving continuous improvement initiatives.
• Evaluate product designs with contract manufacturers for quotation, manufacturability, and production roadmap alignment.
• Collaborate with global teams across inverter and battery operations to ensure alignment during product development and manufacturing ramp-up.
• Maintain NPI dashboards, program trackers, and ensure manufacturing build readiness across programs.
• Support MAP documentation, product releases, and other required manufacturing deliverables.
• Lead qualification of new components in collaboration with suppliers and commodity teams.
• Mentor new hires by sharing technical knowledge and supporting onboarding and training activities.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field.
• Experience supporting New Product Introduction (NPI) and product ramp-up in manufacturing environments.
• Strong understanding of manufacturing processes, process validation, and design for manufacturability (DFM).
• Experience working with contract manufacturers and global supplier networks.
• Experience with root cause analysis, failure analysis, and corrective action processes.
• Strong project management and cross-functional coordination skills.
• Ability to manage multiple programs and priorities in a fast-paced manufacturing environment.

Preferred Qualifications

• Experience in power electronics, energy systems, or inverter manufacturing environments.
• Familiarity with process capability analysis, statistical validation tools, and manufacturing quality systems.
• Experience working with global engineering teams and contract manufacturers.

Key Competencies

• Strong problem-solving and analytical skills.
• Cross-functional collaboration across engineering, manufacturing, and supplier teams.
• Ability to manage complex product launch schedules and risks.
• Effective communication in global and cross-cultural environments.
• Continuous improvement mindset.

Work Environment and Physical Requirements

Work is performed in both office and manufacturing environments. The role may require interaction with production equipment, manufacturing lines, and supplier facilities. Occasional travel may be required to support supplier collaboration or manufacturing ramp‑up activities.

Disclaimer

The above statements describe the general nature of the work performed and are not intended to be an exhaustive list of all responsibilities, duties, or qualifications associated with the job.

Salcomp Manufacturing USA Corp. is an Equal Opportunity Employer and provides equal employment opportunities to all employees and applicants without regard to protected characteristics under applicable law.