Senior Microelectronics Process Engineer for NPI & Manufacturing

Starkey Hearing; Eden Prairie (MN); On-site; USD 93,940 - 128,100; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401(k) with company match

Paid time off

Job summary

Starkey Hearing in Eden Prairie, MN seeks a Sr Microelectronic Manufacturing Engineer I to lead development and improvement of microelectronic, hybrid, PCB and flex manufacturing processes. You will work across R&D, Quality, and Operations to deliver robust, scalable solutions for new products and transfers.

The role emphasizes hands-on engineering, process validation, and continuous improvement to achieve reliability, quality, and operational excellence in a medical device environment.

Qualifications

• Requires a 4-year engineering or physical science degree with emphasis in metrology, materials science, and electrical/chemical analysis.
• Experience with DOE/SPC/ran formal problem solving is expected.

Responsibilities

• Investigate, develop, and implement microelectronic manufacturing processes for assemblies, substrates, and PCBA.
• Qualify new materials and electronic components (epoxies, underfills, encapsulants, substrates).
• Lead process validation activities and ensure manufacturing readiness for product release.
• Support NPI, product transfers, scale-up, and continuous improvement initiatives.
• Collaborate with R&D, Quality, Supplier Quality, and Operations to ensure robust manufacturing solutions.
• Drive reliability, quality, and process robustness through DMAIC, DOE, and RCA.

Skills

DMAIC

Design of Experiments

Statistical Process Control

Cross-functional collaboration

Leadership

Education

4-year engineering or physical science degree with emphasis in metrology, materials science, electrical/chemical analysis

Tools

Microelectronic packaging design tools

Electrical testing equipment

Job description

Starkey Hearing in Eden Prairie, MN seeks a Sr Microelectronic Manufacturing Engineer I to lead development and improvement of microelectronic, hybrid, PCB and flex manufacturing processes. You will work across R&D, Quality, and Operations to deliver robust, scalable solutions for new products and transfers.

The role emphasizes hands-on engineering, process validation, and continuous improvement to achieve reliability, quality, and operational excellence in a medical device environment.