Senior Medical Mold Design Engineer - Lead & Innovate

Biomerics; Winston-Salem (NC); On-site; USD 120,000 - 155,000; Full time

Benefits offered by this job

Medical Insurance

Short-Term Disability

Long-Term Disability

Life Insurance

Paid Vacation Days

Paid Holidays

401k

Job summary

Biomerics is seeking an experienced Senior Mold Design Engineer to lead complex injection mold programs for medical components, with emphasis on insert molding, overmolding, and tight-tolerance applications.

This technical lead defines tooling concepts, selects materials, and drives design-for-manufacturability from customer engagement through manufacturing launch. Collaboration with Commercial, Estimating, and Program Management ensures accurate NRE estimates and schedules.

Qualifications

• 10+ years of progressive experience in injection mold design, mold engineering, toolmaking, tooling development, or advanced injection molding manufacturing.
• Hands-on knowledge of injection molding processes, equipment, and materials used in medical devices.
• Experience with insert molding and overmolding and related fixtures, loading methods, or automation interfaces.

Responsibilities

• Leads the design and development of precision injection molds for medical components, including insert molding and tight tolerance applications.
• Translates requirements into tooling concepts, mold specs, acceptance criteria, and development plans; leads design-for-manufacturability reviews.
• Develops 3D mold designs, drawings, GD&T, gating, venting, cooling, ejection, and tooling documentation using SolidWorks.
• Defines technical scope with Commercial, Estimating, and Program Management; outlines NRE, capital needs, schedules, and costs for new opportunities.
• Provides direction to external mold builders and internal teams through design, build, sampling, debug, transfer, and production release; manages supplier performance.
• Leads mold flow analysis, DOE, process characterization, validation readiness; ensures robust operating windows before IQ/OQ/PQ and launch.
• Diagnoses and resolves tooling, molding, and part quality issues through data analysis and cross-functional collaboration.
• Owns recommendations for mold repair, refurbishment, and lifecycle management to improve uptime and cost.
• Evaluates new tooling, molding, and inspection technologies; leads related capital projects.
• Establishes mold design standards, checklists, and training materials; mentors engineers and technicians.

Skills

Mold design

Mold engineering

3D CAD

SolidWorks

GD&T

Troubleshooting

Cross-functional leadership

Tools

SolidWorks

Job description

Biomerics is seeking an experienced Senior Mold Design Engineer to lead complex injection mold programs for medical components, with emphasis on insert molding, overmolding, and tight-tolerance applications.

This technical lead defines tooling concepts, selects materials, and drives design-for-manufacturability from customer engagement through manufacturing launch. Collaboration with Commercial, Estimating, and Program Management ensures accurate NRE estimates and schedules.