Senior Mechanical Engineer - in person

Airloom Energy; Wyoming (OH); On-site; USD 110,000 - 160,000; Full time

Benefits offered by this job

Relocation assistance

Full benefits

Job summary

Airloom Energy is seeking a senior mechanical engineer to lead design, analysis, and prototyping efforts for its wind-based energy systems. You will collaborate with cross-functional teams to create robust concepts, validate through structural and thermal analyses, and help transition designs to scalable manufacturing.

The role requires in-depth CAD proficiency, experience with FEA/CFD, and a track record of taking products from design into production in aerospace/industrial contexts.

Qualifications

• 7+ years of mechanical engineering experience required.
• Advanced proficiency in 3D CAD software, specifically SolidWorks.
• Experience in aerospace, automotive, or industrial sectors preferred.

Responsibilities

• Conceptual design of mechanical concepts in collaboration with cross-functional teams.
• Perform structural, thermal, and fluid analyses to optimize designs.

Skills

7+ years experience

3D CAD

SolidWorks

Aerospace/Industrial experience

DFM/DFX

Education

Bachelors in Mechanical Engineering

Tools

Finite Element Analysis (FEA)

CFD

Job description

About the company:

Airloom Energy is building the next era of resilient, utility-scale power. Our patented wind generation system replaces massive traditional turbines with a low-profile, roller-coaster-style track that uses small, adjustable wings to capture wind energy more efficiently and at lower cost, deployed in a fraction of the time. By dramatically reducing parts, mass, and construction timelines, Airloom is unlocking faster, more scalable clean energy access-designed to respect the land, the views, and the communities we serve. With headquarters in Laramie, WY, and a pilot system underway near Rock River, WY, we’re assembling a team to help bring this breakthrough technology to global scale.

++airloom.energy++

Before applying, please note:

• Work in person is required for this role; we offer relocation assistance.
• We are unable to sponsor visas at this time.

Position Qualifications:

• 7 years of experience in mechanical engineering with a Bachelor's degree in Mechanical Engineering or related field
• Advanced proficiency in 3D CAD software (SolidWorks)
• Experience in the aerospace, automotive, or industrial sector is preferred
• Deep understanding of allowables, materials (metallics and composites), boundary conditions, and margin associated with tools like FEA and CFD
• Metallics - complex design using 4XXX, 4XX, A572, A36, steels as well as 2024, 6061 and 7075 aluminum
• Composites - complex design with fiberglass and carbon fiber lamina and laminate
• Bonding - complex design principles for injection and surface structural bonding
• Fasteners - Detailed fastener analysis techniques for highly loaded slip-critical joint design
• Fatigue and Ultimate - Complex design and verification methods at system-level (vehicle-level) for fatigue, stiffness, and ultimate strength driven design. Detailed understanding of margins and allowables required.
• Substantial experience transitioning products from design into manufacturing at scale
• Deep understanding of DFM, fabrication, and V&V testing to resolve tolerances and margins to requirements
• Experience with aerospace or industrial standards and regulations (e.g., IEC, ASTM, ISO, ASME, SAE, FAA)
• Experience collaborating directly with manufacturing groups and assessing cost-down opportunities
• If you check off 7 of the 10 bullets above and meet the location requirements++ , we encourage you to apply!

Position Duties:

• Conceptual Design Collaborate with cross-functional teams to develop innovative mechanical concepts and solutions
• Analysis : Conduct structural, thermal, and fluid flow analyses to optimize designs and ensure performance
• Prototyping and Testing : Oversee the fabrication and testing of prototypes to validate design concepts
• Manufacturing Support : Work closely with manufacturing engineers to ensure designs are manufacturable and cost effective
• Documentation : Develop comprehensive technical documentation, including design specifications, test reports, and engineering documentation
• Mentorship : Provide guidance and mentorship to junior engineers

What Airloom offers:

• Career Growth : We invest in our team. We offer support for team members to take advantage of relevant learning opportunities, and we are committed to collaboratively identifying paths for individuals and the company to grow together.
• Full Benefits : We offer full medical, dental, and vision coverage. We also offer life coverage up to a threshold amount, with the option for individuals to purchase additional coverage.