Senior Mechanical Design Engineer - Instruments & Accessories

Intuitive; Sunnyvale (CA); On-site; USD 140,000 - 210,000; Full time

Job summary

Intuitive in Sunnyvale, CA is seeking a hands-on Senior Mechanical Design Engineer to deliver complex mechanical and electromechanical designs for next-generation robotic surgical instruments. You will contribute across the product lifecycle from concept to verification as part of a collaborative Future Forward team.

The role emphasizes system architecture, rapid prototyping, testing, and documentation, including design reviews, risk analyses, and close collaboration with software, electrical,

Qualifications

• Hands-on, deeply technical mechanical design experience for robotic instruments.
• Experience designing complex mechanical and electromechanical systems for medical devices.
• Ability to translate user requirements into robust design solutions.

Responsibilities

• Design and develop mechanical and electromechanical systems for robotic surgical instruments.
• Lead end-to-end engineering processes from concept to verification and validation.
• Conduct design reviews, risk analyses, and ensure manufacturability and reliability.

Skills

Mechanical design

Robotics

SolidWorks

Prototyping

Cross-functional teamwork

Tools

SolidWorks CAD

Job description

Job Description

Position Overview:
We are seeking a hands-on, deeply technical individual contributor who delivers complex mechanical design solutions for next-generation surgical robotics instruments platforms. This Senior Mechanical Design Engineer role within our Future Forward team requires strong technical fundamentals, hands-on problem-solving ability, and a collaborative mindset. You will make significant individual contributions across the product lifecycle, from concept generation through human cases, while helping to raise the technical bar of those around you.

Key Responsibilities:
Mechanical System Architecture & Design:

• Work in a cross-functional project team to design and develop robotic surgical instruments.
• Design and develop complex mechanical and electromechanical and robotic systems’ instruments for surgical applications.
• Execute the end-to-end engineering process: translating user requirements and technical specifications into design solutions through concept generation, hands-on prototyping, testing, pre-clinical and verification/validation activities.
• Contribute to sound technology and design decisions, balancing system reliability, manufacturability, risks, and clinical needs.
• Generate and execute test methods to characterize product prototype designs and to determine root cause of design, manufacturing, or material defects. Critically analyze test results and make design changes or recommendations to the design team.
• Generate product requirements and functional specifications that drive product safety, performance, and durability for robotic instruments, subsystems, and systems.
• Provide written protocols, reports, presentations, and perform technical design reviews to solicit feedback on design activities.
• Development and documentation of mechanical design and manufacturing documentation including: inspection procedures, assembly instructions, manufacturing processes, test 2 methods, purchase specifications, BOMs, component / assembly drawings per the company’s operating procedures.
• Create and maintain SolidWorks CAD databases, including assemblies, components, and detailed drawings.

Project & Technical Leadership:

• Actively contribute to multi-disciplinary R&D projects, taking ownership of assigned technical workstreams across the product lifecycle.
• Provide technical guidance and informal mentorship to junior engineers within the team, reviewing technical output and sharing best practices.
• Participate in and lead technical reviews and risk analyses within your area; support regulatory and standards compliance activities.

Collaboration & Communication:

• Work closely with software, electrical, systems, clinical, and manufacturing teams throughout product development.
• Observe clinical procedures and collaborate with clinicians to inform design and use requirements.
• Provide support for pre-clinical and clinical labs.
• Present complex concepts and data clearly to technical and non-technical stakeholders.

Innovation & Continuous Improvement:

• Rapidly develop and iterate functional prototypes to evaluate design solutions and validate key technical assumptions.
• Contribute to patent development and IP strategy.
• Observe clinical cases and participate in interviews with clinical experts to inform designs.
• Stay abreast of technological advancements and facilitate knowledge sharing across the team.