Senior Manufacturing RF DFX Engineer

Jobtailor

California (MO)

On-site

USD 150,000 - 210,000

Full time

4 days ago
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Job summary

Jobtailor is seeking an experienced RF/Microwave engineer to lead the design and integration of RF assemblies for satellite communication modules. You will drive impedance-controlled routing, calibration procedures, and integration workflows to ensure high-yield, reliable production.

Responsibilities include RF BOM management, vendor coordination, first-article inspection, and manufacturing readiness reviews.

Qualifications

  • Bachelor's degree in Electrical Engineering or RF/Microwave Engineering.
  • 10+ years in RF/microwave design, assembly, or systems integration in product development.
  • Experience with impedance-controlled routing and high-frequency components.
  • Proficiency in RF design tools (Altium, Cadence, ADS, HFSS, CST).
  • Hands-on RF assembly, calibration, testing, and line bring-up.
  • DFX practices in volume production and documentation.
  • Excellent technical documentation and communication skills.
  • U.S. citizenship, permanent residency, or approved refugee/asylee status.

Responsibilities

  • Lead RF/microwave assembly design for satellite communication modules and subsystems.
  • Own RF assembly process development and integration workflows.
  • Manage RF BOM procurement, vendor coordination, and RF performance analysis.
  • Drive first-article inspection, RF validation, and manufacturing readiness reviews.
  • Coordinate with manufacturing, quality, and supply chain to optimize yield.
  • Apply DFX concepts across the RF lifecycle and optimize board stackups.

Skills

RF/Microwave design
Technical documentation
Communication skills
DFX principles application
Problem solving

Education

Bachelor's degree in Electrical Engineering, RF/Microwave Engineering
Master's degree preferred
15+ years of experience preferred

Tools

Altium
Cadence
ADS
HFSS
CST

Job description

  • Lead RF/microwave assembly design for satellite communication modules and subsystems, including RF front-ends, transceivers, filters, amplifiers, antenna feeds, waveguides, and mechanical RF hardware integration
  • Own RF assembly process development, including impedance-controlled routing, shielding, connectorization, calibration procedures, and integration workflows
  • Manage RF BOM procurement, vendor coordination, RF performance and tolerance analysis, and assembly oversight
  • Drive first-article inspection, RF performance validation, process validation, and manufacturing readiness reviews for production ramp
  • Apply DFM, DFT, DFA, DFR, and DFS principles across the RF assembly lifecycle
  • Optimize RF board stackups, transmission-line geometry, materials, shielding, and assembly processes for yield and cost
  • Architect RF test structures, calibration references, test points, and automated RF test coverage
  • Simplify connector selection, shielding integration, component placement, and mechanical integration to reduce assembly time, rework, and errors
  • Apply derating, worst-case circuit analysis, FMEA, thermal-mechanical and vibration analysis, and reliability prediction
  • Coordinate component standardization, second-sourcing strategies, and obsolescence mitigation
  • Partner with manufacturing, quality, and supply chain teams to define acceptance criteria, optimize yield, and support production ramp for TeraWave operations
Requirements
  • Bachelor's degree in Electrical Engineering, RF/Microwave Engineering, or a related field
  • 10+ years of experience in RF/microwave design, RF assembly, or RF systems integration in product development and volume production environments
  • Experience designing RF/microwave assemblies with impedance-controlled routing, high-frequency components, and tight performance tolerances
  • Proficiency in Altium, Cadence, ADS, HFSS, or equivalent RF design and simulation tools
  • Hands-on experience with RF assembly processes, including connectorization, shielding, calibration, RF testing, and line bring-up
  • Demonstrated application of DFX principles (DFM/DFT/DFA/DFR) in bringing RF assemblies into volume production
  • Excellent technical documentation and communication skills
  • U.S. citizenship or nationality, U.S. permanent residency, or lawful admission to the U.S. as a refugee or asylee
  • Master's degree in Electrical or RF/Microwave Engineering preferred
  • 15+ years of relevant experience preferred
  • Experience with satellite communications, phased-array antennas, mmWave systems, or high-frequency transceiver design preferred
  • Experience with RF simulation and analysis (HFSS, ADS, CST) and RF characterization/test preferred
  • Experience designing and manufacturing RF hardware for space, aviation, or other high-reliability thermal-vacuum environments preferred
  • Experience with radiation effects on RF electronics and mitigation techniques preferred
  • Background in production hardware, comprehensive DFX practices, RF process optimization, supply chain coordination, and yield optimization at scale preferred
  • Hands-on environmental qualification testing (TVAC, vibration, EMI/EMC) preferred
  • Ability to pass required background checks
Core Competencies

Demonstrates expertise in RF/Microwave Assembly Design and Integration, with a strong focus on optimizing processes for satellite communication modules. Proficient in applying DFX principles and managing RF assembly workflows to ensure high performance and reliability in production environments.

Highest-signal resume keywords
  • RF/Microwave Design
  • DFX Principles Application
  • Altium Proficiency
  • RF Assembly Process Development
  • Satellite Communication Experience
Hard Skills
  • RF Front-Ends
  • Transceivers
  • Filters
  • Amplifiers
  • Impedance-Controlled Routing
  • Calibration Procedures
  • FMEA
  • Thermal-Mechanical Analysis
  • Vibration Analysis
  • RF Performance Validation
Soft Skills
  • Technical Documentation
  • Communication Skills
Industry Keywords
  • Satellite Communications
  • Phased-Array Antennas
  • High-Frequency Transceiver Design
  • Environmental Qualification Testing
  • Production Hardware
Tools & Technologies
  • Altium
  • Cadence
  • ADS
  • HFSS
  • CST
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