Senior Manufacturing Engineer, Test Operations

Form Energy; Somerville (MA); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Stock options

Holistic benefits package

Job summary

Form Energy is seeking a Senior Manufacturing Engineer to support development and enhancement of our testing operations. You will join the Test Operations team within the broader Test Engineering group to design, develop, and implement robust manufacturing processes for testing our advanced energy storage systems.

Relocation assistance is available. You will collaborate with R&D, Test Development and Test Execution teams to ensure quality and efficiency in low to medium scale operations while

Qualifications

• 4+ years of manufacturing experience, preferably with electro‑mechanical assembly or within an R&D environment.
• Experience implementing lean process flows and eliminating waste.
• Experience leading cross‑functional projects.
• Bachelor’s degree in Mechanical or Industrial Engineering preferred.
• Experience with electrochemical devices is a plus.

Responsibilities

• Identify and resolve issues related to the manufacturing and assembly of complex electro‑mechanical systems, ensuring that quality standards are met.
• Design and implement effective fixtures and workstations to optimize workflow, increase quality and improve operations.
• Analyze existing processes and identify opportunities for improvement to enhance efficiency, reduce waste, and elevate product quality in low to medium scale operations.
• Develop and manage processes around BOM, inventory management, quality control, non‑conforming material, and material returns to streamline operations.
• Develop, support, and manage assembly work instructions ensuring they are clear, concise, and up‑to‑date.

Skills

Lean manufacturing

Cross-functional teamwork

CAD software (SolidWorks)

Project management

Electrochemical devices knowledge

Education

Bachelor’s degree in Mechanical Engineering

Industrial Engineering or related

Tools

SolidWorks

Job description

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron‑air batteries is underway at our first high‑volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

Form Energy is hiring a Senior Manufacturing Engineer to support the development and enhancement of our testing operations. This role reports into our Test Operations team. As part of our broader Test Engineering team, you will be involved in designing, developing, and implementing robust manufacturing processes for testing our advanced energy storage systems. You will work in collaboration with cross‑functional teams including R&D, Test Development and Test Execution. This is an exciting opportunity to help shape and be part of the growth of a fast‑moving company with breakthrough technology and an incredible mission!

Relocation assistance is available.

What you’ll do:

• Identify and resolve issues related to the manufacturing and assembly of complex electro‑mechanical systems, ensuring that quality standards are met
• Design and implement effective fixtures and workstations to optimize workflow, increase quality and improve operations
• Analyze existing processes and identify opportunities for improvement to enhance efficiency, reduce waste, and elevate product quality in low to medium scale operations
• Develop and manage processes around Bill of Materials (BOM), inventory management, quality control, non‑confirming material, and material returns to streamline operations
• Develop, support, and manage assembly work instructions ensuring they are clear, concise, and up‑to‑date.

What you’ll bring:

• 4+ years of manufacturing experience, preferably with electro‑mechanical assembly or within an R&D environment
• Passion for lean manufacturing; experience implementing lean process flows and eliminating waste
• Strong proficiency in CAD software (preferably Solidworks)
• Experience leading project execution in cross‑functional teams
• Experience working with electrochemical devices is a plus
• Bachelor’s degree in Mechanical Engineering, Industrial Engineering or related major preferred

#LI-Onsite

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full‑time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact [e-mail]. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.