Senior Manufacturing Engineer, Advanced Power Electronics

Heron Power Inc.; Scotts Valley (CA); Sur place; USD 150 000 - 200 000; Plein temps

Résumé du poste

Heron Power Inc. is seeking a Sr./Staff Manufacturing Engineer - Advanced Processes to develop, test, deploy and scale high-volume manufacturing for power electronics assemblies.

You will lead process and equipment development for advanced automation, handling systems, surface treatments, and joining processes, collaborating with design teams to ensure robust product and lines. You will coordinate with suppliers and OEMs through FAT/SAT, and drive production ramp from lab to mass production,

Qualifications

• Bachelor’s degree in Manufacturing/Industrial/Mechanical/Electrical/Chemical Engineering.
• 7+ years of experience in industrial automation or high-volume manufacturing.
• Understanding of creepage/clearance, sealing of enclosures, adhesives and machine interfaces.
• Ability to characterize and optimize process variables for chemical handling systems and translate those variables into clear equipment design requirements.
• Proficiency in statistical analysis, SPC, Cp/Cpk studies, hypothesis testing and Minitab/JMP
• Demonstrated ability to run DoE’s and optimize complex processes
• Experience implementing PFMEA’s, control plans, process flow diagrams
• Hands-on experience with automation, robotics, PLCs and vision systems
• Familiarity with GD&T, tolerance stack-ups and precision assembly
• Knowledge of root cause methodologies (8D, DMAIC, fishbone/Ishikawa etc)

Responsabilités

• Lead line development across multiple process and equipment technologies through concept, build and into ramp.
• Develop and scale processes for thermal interface materials, thermal gap fillers, pottants, and associated dispense, conveyance, and handling systems.
• Develop surface treatment processes for plastics and metals (including plasma/corona treatment, solvent/chemical cleaning, and adhesion preparation).
• Specify and qualify advanced joining processes such as ultrasonic welding, laser welding/brazing, vibration welding, and more.
• Lead development with equipment suppliers and OEMs from equipment concept and process design phase all the way through FAT/SAT, commissioning, validation and handoffs for lab, pilot and mass production applications.
• Specify, commission and optimize production-scale manufacturing equipment for high-speed assembly lines.
• Implement electrical and other in-line inspection systems to monitor and/or control quality of your processes and equipment along with their validation workflows.
• Characterize material behavior and define robust process windows via DoE’s.
• Apply PFMEA, control plans, SPC methodology and structured problem solving to maintain world class process capability.
• Support automation integration with robots, conveyors and inline QA.

Connaissances

Industrial automation

Chemical handling

Electromechanical assembly

High-volume manufacturing

Statistical analysis

DoE

PFMEA

Control plans

PLCs

Vision systems

GD&T

Root cause analysis

Formation

Bachelor’s degree in Manufacturing/Industrial/Mechanical/Electrical/Chemical Engineering

Outils

Minitab/JMP

Automation equipment

Robotics equipment

DoE software

Description du poste

Heron Power Inc. is seeking a Sr./Staff Manufacturing Engineer - Advanced Processes to develop, test, deploy and scale high-volume manufacturing for power electronics assemblies.

You will lead process and equipment development for advanced automation, handling systems, surface treatments, and joining processes, collaborating with design teams to ensure robust product and lines. You will coordinate with suppliers and OEMs through FAT/SAT, and drive production ramp from lab to mass production,