Senior Manufacturing Engineer

Aalo Atomic; Austin (TX); On-site; USD 120,000 - 180,000; Full time

Benefits offered by this job

Health Insurance

Dental Insurance

Vision Insurance

Paid Time Off

Job summary

Aalo Atomics, based in Austin, TX, is pioneering modular nuclear reactors. We seek a Senior Manufacturing Engineer to lead advanced manufacturing processes and production lines for our microreactors, working hands-on with technicians and other engineers in the factory.

You will drive design for manufacturability, tooling development, and process improvements to scale from first-of-a-kind builds to high-rate production, while mentoring engineers and ensuring safety and quality across operations.

Qualifications

• Bachelors degree in a relevant engineering discipline.
• 5+ years of hands-on manufacturing or process engineering experience.
• Deep expertise in welding, machining, forming, or assembly of complex metallic structures.
• Demonstrated ability to lead cross-functional teams and mentor junior engineers.
• Strong problem-solving skills and bias toward action.
• Experience in highly regulated environments (e.g., AS9100, ISO13845).

Responsibilities

• Serve as the subject matter expert for manufacturing processes, providing guidance on process selection, producibility, and risk mitigation.
• Collaborate with Design Engineering to implement Design for Manufacturability and Design for Assembly.
• Lead the design, manufacture, and qualification of tooling, fixtures, and production equipment.
• Mentor and develop junior manufacturing and mechanical engineers.
• Lead root-cause investigations and corrective actions for non-conformances.
• Drive continuous improvement by tracking KPIs, reducing cycle time, and increasing OEE and first-pass yield.
• Create and govern detailed work instructions, procedures, and build documentation.
• Lead manufacturing readiness activities for new reactor designs or changes (FMEAs, first-article inspections).
• Support factory layout, capacity planning, and capital equipment decisions.
• Champion nuclear quality and safety culture per the Aalo Quality Manual.

Skills

Welding

Machining

Forming

Assembly

Leadership

Education

Bachelor's degree in Manufacturing Engineering / Industrial / Mechanical

Tools

CAD/CAM software

MES

PLM tools

Job description

Aalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we’re rapidly growing as we work to deploy the world’s first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.

About the role

As a Senior Manufacturing Engineer atAaloAtomics, you will lead the development and optimization of the advancedmanufacturing processes andproduction linesthatproduceour modular nuclear reactors. You will serve as a technical authority on manufacturing processes, working hands-on in the factory alongside technicians,machinists,weldersand other engineers to bringcutting-edgenuclear systems to life. This role blends technical leadership, process development, creative problem-solving, and direct build support to scale from first-of-a-kind builds to high-rate, reliable, and efficient manufacturing.

Responsibilities

• Serve as the subject matter expert for manufacturing processes,providingtechnical guidance on processselection, producibility, and risk mitigation
• Collaborate with Design Engineering toincorporate Design for Manufacturability / Design for Assembly principles.
• Questionrequirements. Drive simplification.
• Lead the design, manufactureand qualification of tooling, fixtures, and production equipment
• Mentor and develop junior manufacturing and mechanical engineers
• Lead root cause investigations and corrective actions for non-conformances
• Drive continuous improvement initiatives - track and analyze KPIs, reduce cycle time,improveoverallequipmenteffectiveness (OEE),and increase first-pass yield
• Create and govern detailed work instructions, manufacturing procedures, and build documentation
• Lead manufacturing readiness activities for new reactor designs or design changes (process FMEAs, first-article inspections, production prove-out)
• Support factory layout, capacity planning, and capital equipment decisions
• Champion nuclear qualityand safetyculture and ensure processescomply withtheAaloQuality Manual.

Basic Qualifications

• Bachelor's degree in Manufacturing Engineering,Industrial Engineering,Mechanical Engineering, or related engineering discipline
• 5+ years of hands-on manufacturing or process engineering experience
• Deepexpertisein welding, machining, forming, or assembly of complex metallic structures
• Demonstrated ability to lead cross-functional teams and mentor junior engineers
• Strong mechanical aptitude, problem-solving skills, and a bias toward action
• Comfortable working in a dynamic, hands-on manufacturing environment
• Experience in nuclear, aerospace, defensemanufacturingor other highly regulated environments(ie. AS9100, ISO13845,etc.)
• Strong working understanding ofGD&Tuse and interpretation(ASME Y14.5)

Preferred Experience

• Experience with ASME Section III code work or NQA-1 quality programs
• Experience with metrology equipment, techniques, and processes
• Experience scaling manufacturing operations from prototype to serial production
• Familiarity with high-rate or automated production line design and optimization
• Lean Six Sigma Black Belt or Green Belt certification
• Experience with robotic welding, automated inspection, or advanced manufacturing technologies
• Proficiencywith CAD/CAM software, MES, and PLM tools
• Strong communicationskills to convey technical reasoning and mission-critical messaging clearly
• ASME Y14.5 GD&T Technologist or Senior levelcertifications

Physical Requirements

• Comfortable working on the factory floor alongside technicians and welders
• Ability tolift upto 25lbsand stand for extended periods
• Physical dexterityrequiredfor crouching, kneeling, and working in varied positions
• Ability to focus andoperateeffectively in a loud, hot factory environment
• Applicants mustbe authorized towork in the U.S. without the need for visa sponsorship now or in the future.

Why Join Aalo?

• Lead high-impact programs shaping the future of nuclear energy.
• Work alongside top experts in advanced reactors and clean energy.
• Be part of a fast-moving, execution-driven startup environment.

Requirements

• Based in the United States
• Willing to work on-sitein Austin, TX

What It Takes to Succeed at Aalo

We're building technology that will help reshape the future of energy. The pace is fast, the problems are difficult, and the expectations are high. Successful team members consistently demonstrate:

Extreme Ownership You take responsibility for outcomes, not just tasks. You proactively identify problems, drive solutions, and follow through.

A Passion for Solving Hard Problems You are energized by challenges that others avoid and enjoy finding practical solutions to complex technical issues.

A Sense of Urgency You move quickly, make thoughtful decisions, and maintain momentum while balancing quality and execution.

What We Offer

• Competitive salary based on technical level
• Health, Dental, and Vision Insurance
• Paid Time Off

Candidates only. No recruiters or agencies, please.

Additional Information

Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.

Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.

Direct applicants only. No recruiters or staffing agencies, please.