Manufacturing Engineer — Fuel Handling System

Aalo Atomic; Austin (TX); On-site; USD 70,000 - 100,000; Full time

Benefits offered by this job

Health insurance

Paid Time Off

Job summary

Aalo Atomics in Austin, TX is seeking a Manufacturing Engineer for the Fuel Handling System to take parts from drawing to working hardware on the FHS sprint team. You will work with welders, machinists, and testers on the factory floor, owning subassembly producibility, developing fixtures, and supporting metrology and commissioning activities.

You will be based on site in Austin, with occasional travel to the reactor facility in Idaho, collaborating with a multidisciplinary team to advance

Qualifications

• Bachelor’s degree in Mechanical or Manufacturing Engineering or equivalent hands-on experience.
• 1–3 years of manufacturing engineering or fabrication experience.
• Hands-on skills in welding, machining, sheet metal, assembly, or inspection.
• Comfortable reading mechanical drawings and GD&T callouts.

Responsibilities

• Own producibility of assigned subassemblies: welded structures, machined parts, sheet metal/bent parts, and assembly fixtures.
• Work directly with welders, machinists, and assembly technicians on the factory floor.
• Develop and refine work instructions, fixtures, and tooling for repeatable builds.
• Support dimensional inspection and metrology for critical features.
• Coordinate with outside vendors when parts are sourced externally.
• Help build, modify, and rework testrigs and prototype hardware on tight timelines.
• Diagnose and resolve fabrication issues quickly—hands-on at the bench.
• Maintain organized records of as-built configurations, deviations, and inspection results.
• Support on-site installation and commissioning at the reactor facility in Idaho with occasional travel.

Skills

Welding

Machining

Sheet metal

Inspection

GD&T

Read drawings

Education

Bachelor’s degree in Mechanical or Manufacturing Engineering

Tools

CNC machining

Metrology tools

Job description

Manufacturing Engineer — Fuel Handling System

Aalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we’re rapidly growing as we work to deploy the world’s first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.

About the role:

As a Manufacturing Engineer embedded in the Fuel Handling System (FHS) team, you will help build the hardware that handles nuclear fuel in our sodium-cooled microreactor. You will be full-time on the FHS sprint team in our Austin factory, working day-to-day with welders, machinists, designers, and test engineers to takepartsfrom drawing to working hardware.

Your day will mix fabrication planning, hands‑on building, vendor coordination, and dimensional inspection. You will own the producibility of specific subassemblies while supporting the senior manufacturing engineer on broader system decisions.

This role is a great fit for an engineer or experienced technician who wants to learn quickly, work hands‑on with complex mechanical hardware, and grow into a senior manufacturing role in a fast-moving hardware environment.

Responsibilities:

• Own producibility of assigned subassemblies: welded structures, machined parts, sheet metal/bent parts, and assembly fixtures
• Work directly with welders, machinists, and assembly technicians on the factory floor
• Develop and refine work instructions, fixtures, and tooling for repeatable builds
• Support dimensional inspection and metrology for critical features
• Coordinate with outside vendors when parts are sourced externally
• Help build, modify, and rework testrigsand prototype hardware on tight timelines
• Diagnose and resolve fabrication issues quickly—often by getting hands‑on at the bench yourself
• Maintain organized records of as-built configurations, deviations, and inspection results
• Support on-site installation and commissioning at the reactor facility in Idahowithoccasionaltravel

Basic Qualifications:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field, OR equivalent hands‑on manufacturing/technician experience
• 1–3 years of manufacturing engineering, fabrication, or shop experience
• Hands‑on skills in at least one of: welding, machining, sheet metal, assembly, or inspection
• Comfortable reading mechanical drawings, GD&T callouts, and weld symbols
• Strong ownership mindset and willingness to learn by doing
• Comfortable working with ambiguity in a fast‑iterating environment

Preferred Experience:

• Stainless steel TIG welding experience
• CNC machining or CNC programming experience
• Sheet metal forming, bending, or press brake experience
• Experience with metrology tools (CMM, calipers, micrometers, optical comparators, laser trackers)
• Hands‑on project experience (e.g., Formula SAE, robotics, rocketry, machine shop, hardware startups)
• Shop background (machinist, welder, or fab tech) growing into engineering
• Background in nuclear, aerospace, semiconductor, or other high‑reliability industries

Physical:

• Comfortable working on the factory floor alongside welders, machinists, and assembly technicians
• Ability tolift upto 25lbsand stand for extended periods
• Willingness to perform hands‑on fabrication and assembly work

Requirements

Must be based in the United States

Must be willing to work on-site at our headquarters in Austin, Texas

What It Takes to Succeed at Aalo

We're building technology that will help reshape the future of energy. The pace is fast, the problems are difficult, and the expectations are high. Successful team members consistently demonstrate:

Extreme Ownership — You take responsibility for outcomes, not just tasks. You proactively identify problems, drive solutions, and follow through.

A Passion for Solving Hard Problems — You are energized by challenges that others avoid and enjoy finding practical solutions to complex technical issues.

A Sense of Urgency — You move quickly, make thoughtful decisions, and maintain momentum while balancing quality and execution.

What We Offer

• Competitive salary based on technical level
• Health, Dental, and Vision Insurance
• Paid Time Off

Additional Information:

Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.

Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.