Senior Manufacturing Engineer

DAC Engineered Products - Oswego, IL & Orange County, CA; Aurora (IL); On-site; USD 95,000 - 130,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401(k) matching

Paid time off (PTO)

Tuition reimbursement

Employee discounts

Job summary

DAC Engineered Products LLC is seeking a Senior Manufacturing Engineer to lead operational excellence during a major facility relocation and process stabilization in our aerospace manufacturing environment. This hands-on role combines Lean process design, equipment maintenance, safety strategy, and cross-functional collaboration to ensure long-term performance of production, repair, and testing systems.

You will guide continuous improvement initiatives, manage ERP/MRP data, and ensure compliance

Qualifications

• Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or related field required.
• 7+ years of manufacturing engineering experience, ideally in aviation/aerospace.
• Demonstrated experience leading or supporting a facility move or major layout transformation.
• Strong CAD, ERP/MRP, and data analysis skills.
• Proven track record implementing Lean manufacturing tools and driving continuous improvement.

Responsibilities

• Design support from vetting to proposal through design, manufacturing, and qualification testing.
• Lead and coordinate engineering activities for a full-site relocation and shop floor layout development using Lean principles.
• Develop and maintain Manufacturing Orders (MO), Bill of Operations (BOO), and Bill of Materials (BOM) in ERP system.
• Apply Lean tools (5S, Kaizen, VSM, SMED, standardized work, visual controls) to reduce waste and improve efficiency.
• Write and support SOP/SWI documents, work instructions, and inspection processes.
• Collaborate with operations to monitor KPIs such as TAT, FPY, and scrap/rework; drive improvements.
• Collaborate with QA on root-cause analysis, corrective actions for quality and safety issues.
• Collaborate on preventive and predictive maintenance programs for production equipment.

Skills

Lean manufacturing

Six Sigma

Project management

Data analysis

Education

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Mechanical Engineering

Tools

CAD

ERP/MRP

CMMS

Job description

The Senior Manufacturing Engineer shall be highly skilled and experienced to support and lead efforts related to operational excellence within a rapidly growing aviation manufacturing and FAA Part-145 repair business backed by a successful Public Company. Initial focus will be on facility relocation and process stabilization, with longer-term emphasis on continuous improvement. This role combines hands-on engineering, Lean process design, equipment maintenance and safety strategy, and technical troubleshooting to ensure a smooth transition and long-term performance of production, repair, and testing systems. The “hands on” philosophy will include learning how to fabricate and repair the various products to better aid in implementing improvements. This role will also include responsibilities as the Safety Coordinator. The successful candidate must have an excellent technical aptitude, be analytical and detail oriented, and be able to thrive in a fast-paced environment with a diverse product line.

Who We Are

DAC Engineered Products is a prominent aerospace company recognized for our dedication to maintaining and repairing aircraft to the highest standards of safety and quality. With an extensive history in knowledge and sales, DAC-EP Engineered Products brings forth a legacy of excellence, poised to shape the future of aerospace engineering.

Benefits:

This is a full-time, hourly position with competitive pay and opportunities for advancement within the company. We offer a comprehensive benefits package including medical, dental, and vision insurance, 401(k) matching, paid time off, tuition reimbursement, and employee discounts.

Salary Range:

Salary Range: $95,000 to $130,000/year

Responsibilities:

• Design support at all stages of the design process from vetting to proposal, through design, manufacturing, and qualification testing until completion and product introduction.
• Lead and coordinate engineering activities for a full-site relocation, including logistics planning and the development of shop floor layouts using Lean principles to improve workflow, reduce waste, and optimize space utilization.
• Develop and maintain Manufacturing Orders (MO), Bill of Operations (BOO), and Bill of Materials (BOM) within electronic ERP system.
• Apply Lean manufacturing tools (5S, Kaizen, VSM, SMED, standardized work, visual controls) to improve efficiency and reduce variation.
• Write, review, train on, and support production with respect to SOP/SWI documents, product work instructions, and inspection processes.
• Collaborate with operations team to maintain or improve, as needed, KPIs such as TAT, FPY, and scrap/rework.
• Collaborate with QA team on root-cause analysis and corrective action activities for quality, performance, and safety issues.
• Collaborate with operations team to create or refine preventive and predictive maintenance programs for production equipment.
• Troubleshoot and assess risks with the MRB team regarding complex equipment, tooling, and process problems to minimize and plan for downtime and maintain product quality and safety compliance.

Requirements:

• Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or related field required (advanced degree preferred).
• 7+ years of manufacturing engineering experience, ideally in the aviation/aerospace industry required.
• Demonstrated experience leading or supporting a facility move, production line relocation, or major layout transformation.
• Strong hands-on experience with equipment maintenance, troubleshooting, and reliability engineering.
• Proven track record implementing Lean manufacturing tools and driving continuous improvement.
• Knowledge of aviation quality and regulatory standards (AS9100, NADCAP, FAA).
• Solid understanding of workplace safety regulations and procedures - OSHA requirements, safety engineering principles, and compliant equipment/system design.
• Strong CAD, ERP/MRP, and data analysis skills.
• Excellent project management, communication, and cross-functional leadership abilities.
• Must be mechanically inclined with an eye for details.
• Proficiency with Microsoft Office products.
• Six Sigma Green/Black Belt or formal Lean certification preferred.
• Experience with CMMS systems and equipment reliability programs preferred.
• Background in CNC machining, composites, welding, aerospace assembly, or complex test systems preferred.
• Experience with APQP, PPAP, 8D, and structured problem-solving methodologies preferred.
• Training or certification in safety (OSHA 30, NEBOSH, CSP, or equivalent safety engineering coursework) preferred.

Why Join Us?

• Competitive compensation, Vacation Time, and PTO
• Paid Christmas and New Year's holiday break
• A team-orientated environment built on respect and collaboration
• Opportunities to build your skills and grow within aerospace manufacturing

EEOC Statement:

DAC Engineered Products LLC is an equal opportunity employer and is committed to creating a diverse and inclusive workplace. We do not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other legally protected status.