Senior Maintenance Engineer

Hyundai MOBIS North America Electrified Powertrain, LLC; Richmond Hill (GA); On-site; USD 90,000 - 130,000; Full time

Job summary

Hyundai MOBIS North America Electrified Powertrain, LLC is seeking a Senior Maintenance Engineer to lead equipment reliability and maintenance optimization in a highly automated automotive manufacturing environment. You will drive uptime, support capital projects, and develop long-term maintenance strategies to back production goals.

The role collaborates with Production, Quality, Engineering, and Maintenance teams to reduce downtime, improve efficiency, and ensure safe operation of

Qualifications

• Bachelor's degree in mechanical, electrical, mechatronics, industrial engineering, or related field.
• 5+ years in industrial maintenance or reliability/ manufacturing engineering.
• Experience leading maintenance improvement initiatives.
• Experience troubleshooting automated manufacturing equipment.

Responsibilities

• Lead maintenance improvement initiatives to maximize production uptime and efficiency.
• Analyze recurring equipment failures and perform advanced root cause investigations.
• Develop, implement, and improve preventive and predictive maintenance programs.
• Monitor maintenance KPIs including uptime, downtime, MTTR, MTBF, and costs.
• Provide technical leadership to Maintenance Engineers, Supervisors, and Technicians.
• Lead troubleshooting across mechanical, electrical, pneumatic, hydraulic, robotic, and automation systems.
• Support installation, commissioning, startup, and validation of new equipment and lines.
• Evaluate equipment performance; recommend upgrades and capital improvements.
• Collaborate with cross-functional teams to improve reliability and manufacturing performance.
• Support spare parts strategy and critical inventory management.
• Lead Lean, TPM, RCA, and other reliability initiatives.
• Coordinate with equipment manufacturers and service providers.
• Maintain maintenance standards and documentation.
• Participate in audits and risk assessments to identify improvements.
• Ensure safety, environmental, and quality compliance.
• Assist budgeting and planning for maintenance projects.

Skills

Equipment reliability

Root cause analysis

Mechanical systems

Electrical systems

Hydraulic systems

Pneumatic systems

Automation systems

Data analysis

Excel

Project management

Leadership

Communication

Prioritization

Maintenance strategies

Education

Bachelor's degree in engineering

Related engineering field

Tools

CMMS software

Maintenance planning systems

Job description

Role Overview

The

The Senior Maintenance Engineer is responsible for leading equipment reliability, maintenance optimization, and continuous improvement initiatives within a highly automated automotive manufacturing environment. This role provides technical leadership for maintenance operations, drives efforts to improve equipment uptime and performance, supports capital and automation projects, and develops long-term maintenance strategies to support production goals. The Senior Maintenance Engineer works closely with Production, Quality, Engineering, and Maintenance teams to reduce downtime, improve efficiency, and ensure safe, reliable operation of manufacturing equipment.

KEY RESPONSIBILITIES

(To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)

• Lead equipment reliability and maintenance improvement initiatives to maximize production uptime and operational efficiency.
• Analyze recurring equipment failures and conduct advanced root cause investigations to identify and implement permanent corrective actions.
• Develop, implement, and continuously improve preventive and predictive maintenance programs.
• Monitor maintenance KPIs including equipment uptime, downtime, MTTR, MTBF, and maintenance costs.
• Provide technical leadership and guidance to Maintenance Engineers, Maintenance Supervisors, and Maintenance Technicians.
• Lead troubleshooting efforts involving mechanical, electrical, pneumatic, hydraulic, robotic, and automated manufacturing systems.
• Support installation, commissioning, startup, and validation of new equipment, production lines, and automation systems.
• Evaluate equipment performance and recommend upgrades, modifications, and capital improvements.
• Collaborate with cross-functional teams to improve equipment reliability, process stability, and manufacturing performance.
• Support spare parts strategy development and critical inventory management.
• Lead continuous improvement initiatives utilizing Lean Manufacturing, TPM, Root Cause Analysis, and other reliability methodologies.
• Coordinate activities with equipment manufacturers, vendors, and service providers.
• Develop and maintain maintenance standards, procedures, technical documentation, and equipment specifications.
• Participate in Gemba walks, maintenance audits, and risk assessments to identify improvement opportunities.
• Ensure compliance with safety, environmental, and quality requirements.
• Support budgeting and planning activities for maintenance projects and capital expenditures.
• Perform other duties as assigned.

AUTHORITY & SCOPE

This role operates within defined corporate policies and procedures and exercises judgment appropriate to its level of responsibility. The position may influence decisions related to functional operations, processes, or recommendations and elevate matters as required.

Qualifications

(The requirements listed below are representative of the knowledge, skills, and/or ability required and preferred for this position.)

Required Education & Experience

• Bachelor's degree in mechanical engineering, Electrical Engineering, Mechatronics Engineering, Industrial Engineering, or a related engineering field
• 5+ years of experience in industrial maintenance, reliability engineering, maintenance engineering, or manufacturing engineering.
• Experience leading maintenance improvement initiatives in a manufacturing environment.
• Experience troubleshooting and supporting automated manufacturing equipment.

Required Knowledge, Skills, & Abilities

• Strong knowledge of equipment reliability, maintenance systems, and manufacturing operations.
• Advanced troubleshooting and root cause analysis skills.
• Strong understanding of mechanical, electrical, hydraulic, pneumatic, and automation systems.
• Ability to interpret engineering drawings, schematics, technical manuals, and equipment documentation.
• Experience analyzing maintenance and equipment performance data.
• Proficiency in Microsoft Excel and Microsoft Office applications.
• Strong project management and organizational skills.
• Excellent communication and leadership abilities.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.
• Knowledge of preventive, predictive, and reliability-centered maintenance practices.

Preferred Education & Experience

• Experience in automotive manufacturing.
• Experience supporting robotics, PLC-controlled equipment, automated assembly systems, and conveyor systems.
• Experience with CMMS software and maintenance planning systems.
• Knowledge of TPM (Total Productive Maintenance), Lean Manufacturing, and continuous improvement methodologies.
• Experience leading capital projects, equipment installations, and automation initiatives.
• Familiarity with industrial safety standards, machine guarding, and lockout/tagout procedures.

Working Conditions

• Office and manufacturing plant environment with frequent walking throughout the production floor.
• Exposure to manufacturing equipment, forklifts, and automated systems.
• Ability to wear required PPE while working in production areas.
• Overtime as needed.