Senior Loads & Dynamics Engineer
NASA Spacecraft & Launch Vehicles
Kennedy Space Center, FL
$160,000 - $170,000/Yearly
U.S. Citizenship is required by Federal Law
Responsibilities
- Perform independent technical assessments of spacecraft, payload, launch vehicle, and integrated transportation system loads and structural dynamics, including analytical methods, assumptions, models, margins, and engineering conclusions.
- Conduct and evaluate coupled loads analysis (CLA), finite element analysis (FEA), modal analysis, and structural dynamics assessments for aerospace flight hardware.
- Develop and review finite element models, evaluating mass properties, stiffness, damping, boundary conditions, load paths, interfaces, model fidelity, and sensitivities.
- Analyze modal, transient, frequency response, sine vibration, random vibration, acoustic, and mechanical shock environments associated with launch and spaceflight operations.
- Evaluate quasi-static loads, inertial acceleration (g-loads), structural responses, and dynamic amplification affecting spacecraft, payloads, components, and interfaces.
- Assess acoustic loading environments and test results, including sound pressure levels (SPL), frequency-dependent acoustic spectra, and structural responses.
- Evaluate random vibration power spectral density (PSD), acceleration responses, test tolerances, notching strategies, response limits, and qualification or acceptance criteria.
- Analyze mechanical shock environments using shock response spectra (SRS), time-history data, hardware response measurements, and applicable verification requirements.
- Identify critical structural modes, load paths, dynamic sensitivities, interface loads, acceleration levels, and potential structural failure mechanisms.
- Manipulate mass and stiffness matrices and develop reduced-order dynamic models using Component Mode Synthesis, Craig-Bampton reduction, and related analytical techniques.
- Support and independently assess flight hardware structural and environmental testing, including modal surveys, vibration, acoustic, shock, and other dynamic qualification tests.
- Review test requirements, plans, procedures, instrumentation, input environments, response limits, acceptance criteria, and technical reports to evaluate hardware qualification and flight readiness.
- Perform pre-test analytical predictions, post-test data evaluations, and structural model correlation using measured flight hardware or flight-like hardware responses.
- Investigate test anomalies, exceedances, unexpected structural responses, and verification discrepancies; assess root causes, hardware impacts, corrective actions, retest requirements, and flight rationale.
- Identify bounding test environments, critical modes, sensitive interfaces, off-nominal conditions, and potential failure modes to improve analytical and verification coverage.
- Develop and review structural test plans, qualification and acceptance criteria, engineering procedures, verification documentation, and technical reports.
- Participate in NASA technical reviews, design reviews, test readiness reviews, test activities, and engineering assessments with spacecraft providers, launch vehicle providers, and contractors.
- Coordinate with structures, mechanical systems, mechanisms, guidance, navigation and control (GN&C), propulsion, thermal, mission design, and systems engineering teams to evaluate integrated vehicle performance.
- Present technical findings, structural margins, test results, analytical sensitivities, qualification risks, and engineering recommendations to NASA and multidisciplinary program stakeholders.
- Use commercial and internally developed engineering analysis tools, including Python, MATLAB, C, C++, and related programming languages, to perform and automate structural dynamics analyses.
- Maintain configuration control, technical documentation, peer reviews, and traceability of analytical models, engineering assumptions, test data, and verification results.
- Travel as required to support engineering reviews, structural testing, and NASA program activities.
Qualifications
- U.S. Citizenship required by law or government contract.
- Active Secret Clearance Required.
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or another applicable engineering discipline from an accredited engineering school.
- Minimum 10 years of relevant professional experience in aerospace loads analysis, structural dynamics, structural testing, finite element analysis, or spacecraft and launch vehicle structural analysis.
- Demonstrated experience performing or independently reviewing dynamic finite element analysis, coupled loads analysis, modal analysis, and structural dynamics assessments.
- Experience using structural analysis and finite element modeling software such as NASTRAN, FEMAP, or comparable engineering tools.
- Experience using Python, MATLAB, C, C++, or similar engineering analysis and scripting tools.
- Experience supporting structural or environmental testing of flight hardware or flight-like aerospace hardware, including test planning, execution, data evaluation, or analytical model correlation.
- Knowledge of acoustic loading, random vibration, mechanical shock, quasi-static loads, inertial acceleration environments, and aerospace structural response.
- Experience interpreting random vibration PSDs, shock response spectra, acoustic sound pressure levels, acceleration responses, dynamic amplification, and structural modes.
- Ability to independently evaluate complex analytical models, including assumptions, inputs, boundary conditions, methodologies, fidelity, sensitivities, and engineering conclusions.
- Ability to translate structural dynamics analyses and test results into engineering assessments of hardware risks, structural margins, qualification status, and flight readiness.
- Demonstrated technical judgment in evaluating complex aerospace engineering issues and independently assessing structural analysis and test evidence.
- Ability to communicate technically defensible engineering findings, risks, and recommendations to multidisciplinary engineering teams, customers, and program leadership.
- Ability to collaborate across engineering disciplines while maintaining the independent technical judgment required for objective engineering assessments.
- Ability to work full-time onsite at Kennedy Space Center, FL, and travel as required.
Preferred Qualifications
- Master's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
- Additional directly relevant aerospace loads and structural dynamics experience and demonstrated technical depth suitable for a Subject Matter Expert (SME) role.
- Experience analyzing spacecraft, launch vehicles, lunar landers, payloads, or other flight hardware exposed to launch and spaceflight dynamic environments.
- Demonstrated experience performing coupled loads analysis for spacecraft, launch vehicles, payloads, or integrated aerospace systems.
- Experience planning, conducting, witnessing, or independently evaluating flight hardware qualification, protoflight, and acceptance testing.
- Experience with modal surveys, sine vibration, random vibration, acoustic testing, mechanical shock testing, and structural model correlation.
- Experience developing and evaluating test input levels, response limits, vibration notching strategies, instrumentation plans, abort criteria, and acceptance criteria.
- Experience assessing launch acoustic environments, random vibration PSDs, shock response spectra, inertial acceleration environments, and quasi-static flight loads.
- Experience correlating finite element and structural dynamics models with measured test data from flight hardware or flight-like aerospace structures.
- Experience supporting spacecraft or launch vehicle development through design reviews, verification, qualification, acceptance testing, anomaly resolution, and flight readiness.
- Proficiency with MSC Nastran, Simcenter Nastran, FEMAP, or equivalent finite element and structural dynamics software.
- Experience with Component Mode Synthesis, Craig-Bampton reduction, superelements, and reduced-order structural modeling.
- Experience using multibody or nonlinear dynamic analysis software such as LS-DYNA, Adams, or comparable tools.
- Experience developing, customizing, or automating structural engineering analysis processes through scripting or software development.
- Experience independently evaluating engineering analyses, qualification testing, and verification evidence produced by spacecraft manufacturers, launch vehicle providers, or other aerospace organizations.
- Familiarity with NASA structural loads, dynamics, environmental testing, verification, qualification, and flight readiness practices and standards.
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