Senior Industrial & Process Engineer

McClarin Composites; Hanover (York County); On-site; USD 110,000 - 140,000; Full time

Benefits offered by this job

Medical Insurance

Dental Insurance

Vision Insurance

STD

LTD

AD&D

Life Insurance

401(k)

PTO

9 paid holidays and 1 personal day

Job summary

McCLARIN Composites is seeking a Senior Industrial & Process Engineer to drive operational excellence across open FRP, RIM clamps and infusion systems on-site in Hanover, PA. You will lead high-impact process developments focused on safety, quality, delivery and cost, with a strong mastery of motion-time studies and tooling lifecycles.

The role requires SMED leadership, PFMEA/DFM collaboration with customers, and active Lean culture leadership (5S, Kaizen, Six Sigma).

Qualifications

• BS in Industrial, Manufacturing, Mechanical, or Plastics/Tool Engineering.
• 0

Responsibilities

• Mold Cycle Time & Process Optimization to shorten cycle times.

Skills

Motion & Time Studies

Lean Six Sigma

Root Cause Analysis

Process Optimization

Mold & Tooling Understanding

Education

Bachelor's degree in Industrial/Manufacturing/Mechanical/Plastics/Tool Engineering

Tools

AutoCAD

SolidWorks

Resin Flow Simulation

Thermal Simulation Software

Job description

Description

What We Do:

At McCLARIN, we manufacture composites essential to the world’s most innovative and efficient buses, trucks, trains, RVs, construction and farm equipment. These end-use channels enhance human experience to drive, ride, construct, farm and enjoy nature.

Through collaboration, we create both processes and products in any way, shape or form that contributes to a decarbonized and circular economy. McCLARIN scouts and adopts new ways to make the molding process more sustainable. We shape materials into high-quality and high-performance products. We form value through combined effort with our customers and stakeholders.

What We Need:

We are looking for a Senior Industrial & Process Engineer. You will serve in a key position driving operational excellence across our core molding disciplines: open fiberglass reinforced plastic (FRP), reaction injection molding (RIM) clamping, and resin infusion systems.

You will lead high-impact process developments focused on safety, quality, delivery, and cost (SQDC). This role heavily commands a strong mastery of motion-time studies, advanced tooling lifecycles, and aggressive mold cycle-time reduction. This position will offer a strong career growth track at a well-established manufacturing company. This position will be on-site in Hanover, PA

Key Responsibilities

• Mold Cycle Time & Process Optimization: Analyze, document, and refine manufacturing parameters to shorten cycle times for open FRP cure profiles, RIM clamp intervals, and resin infusion velocities without losing structural part integrity.
• Motion & Time Studies: Conduct rigorous labor and motion time studies (utilizing MTM/MOST or standard data frameworks) on manual layup, vacuum bagging, and demolding sequences to strip out non-value-added steps and set accurate production standards.
• Tooling Lifecycle Management: Oversee the complete lifecycle of composite and hard tooling assets—from engineering release and initial tryouts to preventative maintenance and mold preservation.
• SMED & Changeover Reductions: Champion Single-Minute Exchange of Die (SMED) workshops to minimize changeover windows for complex RIM clamps and heavy infusion tools, significantly boosting tool rotation efficiency.
• New Product Development (NPD) Support: Partner with the customer during New Product Development via Process FMEA (PFMEA) and Design for Manufacture (DFM) actions to ensure seamless production launches.
• Lean & Culture Leadership: Actively drive continuous improvement initiatives (5S, Kaizen, Six Sigma) during daily factory floor SQDC huddles. Teach and mentor production personnel on updated process standards and work instructions.

Requirements

What Makes You Qualified:

• Bachelor of Science degree in Industrial, Manufacturing, Mechanical, or Plastics/Tool Engineering or equivalent experience
• 5–10 years of direct manufacturing experience, specifically working within advanced composites or plastics processing (Open Mold, RIM, and Infusion required).

Must Haves:

• Tooling Background: Strong technical background in mold construction, gelcoat/surface repairs, vacuum integrity troubleshooting, and mechanical or hydraulic clamp mechanisms.
• Technical Software: High proficiency in CAD systems (AutoCAD/SolidWorks) for work-cell design and layout manipulation. Experience with resin flow or thermal simulation software is a major asset.
• Core Skills: Mastery of standard data time systems, root-cause failure analysis (RCFA), print/drawing interpretation, and a robust understanding of polymer/resin behavior.

So, What’s in It for You?

• Benefits including Medical, Dental, Vision, STD, LTD, AD&D, Life and 401(k)
• A culture of Optimism, Respect, Transparency, Inclusion, Servant Leadership, Purposeful Engagement, Accountability, Mutual Benefit, and Self-Actualization
• Paid Time Off (PTO)
• 9 paid holidays and 1 personal day

Who We Are:

McCLARIN Composites provide the future-forward pathway for transformation in mobility, transport, energy, agriculture, housing and the built environment. Since our founding in 1953, the world has changed significantly. We believe it is our responsibility to lead with purpose – not just in composites - but also in our communities and the environment. We gather the signals of our employees, customers, market and society to guide us. From these signals, we develop disruptive products from concept to commercialization with the lightest sustainable footprint.

McCLARIN Composites is an equal opportunity employer committed to diversity and inclusion. We promote and celebrate a diverse workforce and do not tolerate any discrimination. We are pleased to consider all qualified applicants for employment without regard to race, color, religion, gender identity, age, sex, sexual orientation, disability, national origin, Aboriginal/Native American status, protected veterans’ status or any other legally protected factors. Disability-related accommodation during the application and interview process are available upon request. Should you require an accommodation with our hiring process please send an email to [e-mail]. All potential hires are subject to pre-employment checks which include but are not limited to background checks and drug screenings.