Senior Industrial Engineer: Master Factory Layout & Lean

Ultimate Staffing Services; Benson (NC); On-site; USD 95,000 - 130,000; Full time

Job summary

Ultimate Staffing Services is seeking an experienced Senior Industrial Engineer to join their client in North Carolina. The role will focus on master layout, capacity planning, and optimizing total factory flow to support the expansion of a 1.1 million square foot facility.

The ideal candidate has 5+ years of industrial engineering experience, with greenfield factory setup, Yamazumi charts, VSM, and CAD/simulation proficiency. Must be a U.S.

Qualifications

• Bachelor's degree in Industrial Engineering or related discipline with 5+ years of experience, or a Master's degree with 3+ years of experience.
• Greenfield Factory Setup: Proven experience in setting up large-scale manufacturing facilities.
• IE Tool Proficiency: Expertise in Yamazumi charts, VSM, and line balancing.
• Simulation & CAD Mastery: Experience using simulation software and AutoCAD for spatial layouts.
• Data-Driven Problem Solving: Strong background in statistical analysis for machine and operator efficiency.
• Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Responsibilities

• Own and optimize the master factory layout and space allocation.
• Conduct capacity and cycle time analyses to meet scaling targets.
• Design and simulate material handling and flow (AGV traffic, walk paths).
• Develop Yamazumi charts, line balance tables, and value stream maps.
• Create data-driven staffing models for headcount estimates as the plant scales.
• Collaborate with cross-functional teams to integrate spatial and utility needs into the master plan.
• Implement 5S, visual management, and Kaizen to foster continuous improvement.

Skills

Layout optimization

Capacity planning

Lean tools

Yamazumi charts

VSM

Simulation analysis

AutoCAD

Data-driven decision making

Education

Bachelor's degree in Industrial Engineering

Master's degree in related field

Tools

AutoCAD

Simulation software

Job description

Ultimate Staffing Services is seeking an experienced Senior Industrial Engineer to join their client in North Carolina. The role will focus on master layout, capacity planning, and optimizing total factory flow to support the expansion of a 1.1 million square foot facility.

The ideal candidate has 5+ years of industrial engineering experience, with greenfield factory setup, Yamazumi charts, VSM, and CAD/simulation proficiency. Must be a U.S.