Senior Gear Manufacturing Engineer

Regal Rexnord; Milwaukee (WI); On-site; USD 90,000 - 125,000; Full time

Benefits offered by this job

Medical/Dental/Vision coverage

Spending accounts (HSA/FSA)

Paid time off and holidays

401k with employer matching

Life and AD&D insurance

Paid leaves

Tuition assistance

Job summary

Regal Rexnord is seeking a Gear Manufacturing Engineer in Milwaukee to develop and optimize manufacturing processes for cylindrical and worm gear production. You will work with design, quality, and production teams to ensure manufacturability and cost-effectiveness, while applying CAD/CAM tools and CNC programming.

The role emphasizes root cause analysis, process documentation, and driving continuous improvement using Lean and Six Sigma methodologies to meet safety and quality standards.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field.
• 4+ years of experience in manufacturing or precision machining.
• Proficiency in manufacturing process development.
• Experience with CNC machines.
• Familiarity with ERP systems and manufacturing documentation.
• Strong analytical, problem-solving, and communication skills.

Responsibilities

• Design and implement manufacturing processes for cylindrical and worm gear cutting, finishing, and assembly.
• Collaborate with design engineers, quality engineers, and production teams to ensure manufacturability and cost-effectiveness.
• Conduct root cause analysis and implement corrective actions for process-related issues.
• Develop and maintain process documentation, including process drawings, routings, work instructions, and control plans.
• Support continuous improvement initiatives using Lean and Six Sigma methodologies.
• Interface with suppliers and customers on technical issues related to gear manufacturing.
• Utilize CAD/CAM software and CNC programming for gear machining operations.
• Ensure compliance with safety, quality, and environmental standards.

Skills

Manufacturing process development

CNC programming

Root cause analysis

Analytical thinking

Communication skills

Education

Bachelor's degree in Mechanical Engineering or related field

Tools

CNC machines

CAD/CAM software

ERP systems

SAP

Job description

Regal Rexnord is seeking a Gear Manufacturing Engineer in Milwaukee to develop and optimize manufacturing processes for cylindrical and worm gear production. You will work with design, quality, and production teams to ensure manufacturability and cost-effectiveness, while applying CAD/CAM tools and CNC programming.

The role emphasizes root cause analysis, process documentation, and driving continuous improvement using Lean and Six Sigma methodologies to meet safety and quality standards.