Senior Extrusion Press Operator: Stretcher, Saw & Quality

Mayville Engineering Company, Inc.; Fond du Lac (WI); On-site; USD 38,000 - 56,000; Full time

Job summary

Mayville Engineering Company, Inc. in Fond du Lac, Wisconsin is seeking skilled operators for extrusion-related roles. The team handles stretcher, sawyer, and oven-tending tasks, with emphasis on quality control and process documentation.

Responsibilities include load/unload material with stretcher, operate the saw and press systems, troubleshoot equipment, and ensure production data accuracy while maintaining safety throughout shift hours.

Qualifications

• Experience in all aspects of the extrusion operation including press operation, stretcher, sawyer, and oven tending.
• Mechanical aptitude and practical problem-solving skills.
• Strong organizational skills to maintain work processes, records and report documentation.
• Ability to read and understand blueprints, drawings, route sheets and understand tolerance calculations.

Responsibilities

• Operate stretcher to load/unload materials and set up for two-person operation.
• Safely operate Saw and change blades; perform quality checks and prepare samples.
• Coordinate and direct press operations; inspect extruded metal for defects and communicate issues.
• Perform daily TPM-like tasks and maintain accurate production data in the system.

Skills

Extrusion operations

Mechanical aptitude

Documentation & records

Blueprint interpretation

Education

High school diploma or GED

Job description

Description

Job Responsibilities

Stretcher

• Use controls to manually or automatically load and unload materials.

• Start and set up stretcher for two-person operation.

• Use metrology tools to perform quality checks, must understand profile print, and expectation of cosmetic allowable defect charts.

• Verify recipe for accuracy and make modifications as required.

Saw

• Safely operate the Saw and change saw blades.

• Perform control chart completion per procedures and identify samples as needed for vision/quality checks.

• Safely move baskets, sequencing baskets in preparation for aging oven in both manual and automatic mode.

• Troubleshoot equipment and scrap shear.

• Mark the front ends and end of orders, samples, and splits with the proper coding.

Press

• Understand different type of alloys and temperature, quenching, stretching, and aging practices required to reach desired mechanical properties.

• Coordinate and direct effective and efficient operation of press system through maximizing production up time and maximizing recovery through recommendations of optimum production parameters (recipes) to Extrusion Supervisor.

• Inspect all metal extruded for visual defects. Clearly mark any non-conforming or defective metal to alert appropriate personnel to remove and scrap. Immediately communicate quality issues to Extrusion Supervisor and operations.

• Set-up quench to include water and / or blocking as required or instructed.

• Ensure dies and tools are loading in boxes to achieve proper heating and to avoid no hot tools.

• Perform die changes and load dies into ovens proactively for order sequence.

• Prepare the next order information and/or tooling prior to the current jobs end. Be ready to keep the press line running.

• Understand cross section and die characteristics to maintain tolerance

• Safely and effectively use failure tool to remove billets from container.

DMS

• Perform daily TPM's as assigned - such as dummy block rotation; fill up lubrication systems, checking pit levels, checking, and replacing filters, checking probe function, conducting press alignment checks, etc.

• Report any downtime, troubleshoot errors, and communicate potential causes to team leader, plant services and/or engineering.

• Lead, train, rotate, assist as needed with other Profile Manufacturers between running press, finish saw and floating to maintain production, quality, or safety.

• Ensure accurate production data recording - billets run (alloy, cast number, length, count), SPC checks, samples, good pieces racked, pieces scrapped, and reasons are being enter into Computer System.

Job Skills Requirements

• Experience in all aspects of the extrusion operation including press operation, stretcher, sawyer, and oven tending.

• Mechanical Aptitude.

• Strong organizational skills to maintain work processes, records and report documentation.

• Ability to read and understand blueprints, drawings, route sheets and understand tolerance calculations.

Educational Requirements

• High school diploma or general education degree (GED); or three years related experience and/or training in much operation; or equivalent combination of education and experience.

Experience Requirements

• Forklift certified with the ability to learn and be certified on the Combi lift.

• Prior extrusion experience in a manufacturing environment desirable.

Physical & Environmental Requirements

• Regularly works near moving mechanical parts.

• The associate is frequently exposed to fumes or airborne particles, extreme heat, and risk of electrical shock.

• The noise level in the work environment is usually loud to very loud.

• Ability to perform occasional to frequent pushing, pulling, bending, kneeling, twisting, crawling and/or reaching over a full work shift (8-12 hours).

• Ability to stand and/or walk constantly over a full work shift (8-12 hours).

• Physical demand often lifts light weight material. Rarely lifting/moving average weight (25-50lbs/11-27 kgs) material.

Equal Opportunity Employer

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