Senior Exterior Design Engineer – Bumpers & Grilles

Tata Consultancy Services Limited; Warren (MI); On-site; USD 90,000 - 100,000; Full time

Benefits offered by this job

Discretionary Annual Incentive

Comprehensive Medical Coverage

Family Support: Maternal & Parental Le

Insurance Options: Auto & Home

Commuter Benefits & Certification &amp

Job summary

Tata Consultancy Services Limited in Warren, MI is seeking a Senior Engineer to drive design and integration of bumper fascia, grilles, and exterior trim using Siemens NX. You will work with cross-functional teams and suppliers to ensure manufacturability and quality.

The role requires strong knowledge of plastic component assembly, DFM for injection molding, and a track record of delivering robust designs. Salary is $90,000–$100,000 per year.

Qualifications

• Expertise in the design of bumper fascia, grilles, and exterior trim parts using Siemens NX, including Class-A/B/C surfaces and DES (Design Execution) sections.
• Strong understanding of plastic component manufacturing and assembly requirements, including uniform wall thickness, draft, sink-mark control, tooling feasibility (gates, sliders, and lifters), and warpage reduction.
• Maintain complete parametric models, section cuts, and typical construction consistent with applicable engineering standards and best practices.
• Drive integration of assigned components into the PDM tool and ensure compatibility with adjacent commodities.
• Apply DFM standards for injection molding and other plastic-component manufacturing processes.
• Use available tools and reports, such as mold-flow and Siemens NX analysis, to refine designs and resolve issues before release.
• Set up and communicate die vectors, die line-ups, and regulatory and perceived-quality (PQ) requirements with suppliers and subject-matter experts.
• Check clearances and interference for all mating and background parts, including mounting, assembly paths, tire flops, weld-gun access, and tooling considerations.
• Support all variant synchronization events with math readiness, gap and clearance integration, and issue resolution.

Responsibilities

• Technical liaison with customer and internal engineering teams; represent the engineering team in product development meetings.
• Collaborate with cross-functional teams, including CAE, manufacturing, materials, NVH, safety, and suppliers.
• Ensure compliance with industry standards, safety regulations, best practices, and sustainability goals.
• Provide technical documentation and design specifications.

Skills

Design

Education

Bachelor of Computer Science

Job description

Tata Consultancy Services Limited in Warren, MI is seeking a Senior Engineer to drive design and integration of bumper fascia, grilles, and exterior trim using Siemens NX. You will work with cross-functional teams and suppliers to ensure manufacturability and quality.

The role requires strong knowledge of plastic component assembly, DFM for injection molding, and a track record of delivering robust designs. Salary is $90,000–$100,000 per year.