Senior Engineer, Flight Control Systems

Otto Aerospace; Jacksonville (FL); Hybrid; USD 120,000 - 180,000; Full time

Benefits offered by this job

Stock options

Competitive benefits package

Remote-first with travel

Job summary

Otto Aerospace is seeking a senior designer to contribute to the design, development, and integration of the Flight Control Systems. You will join a team dedicated to creating the world’s most efficient aircraft and work with first principles engineers in a collaborative environment.

The role involves leading technical ownership, coordinating with vendors, and ensuring compliance with Part 23 / Part 25 requirements while developing detailed CAD models and interface control documents.

Qualifications

• B.S. in Mechanical or Aerospace Engineering or equivalent is required.
• 7+ years in Flight Control Systems development, Part 23/25 experience a plus.
• Experience with electro-mechanical actuation and interface control drawings is preferred.

Responsibilities

• Lead design, development, and integration of the Secondary Flight Control System.
• Perform trade studies to optimize architecture, weight, cost, and manufacturability.
• Coordinate with suppliers and cross-functional teams to ensure interfaces and certification objectives are met.
• Develop and maintain interface control documents, models, and drawings.
• Provide technical mentorship to junior engineers.

Skills

Flight control systems

3D CAD

CATIA 3DEXPERIENCE

System integration

Certification knowledge

Leadership & mentorship

Technical ownership

Education

B.S. in Mechanical or Aerospace Engineering

Tools

CATIA 3DEXPERIENCE

Job description

At Otto Aerospace, we foster a collaborative environment where top talent can innovate, contribute meaningfully, and help drive the next generation of aerospace technology.

Job Description

About the Role

Otto Aerospace is seeking a dynamic senior designer to contribute to the design, development, and integration of the Flight Control Systems. You will join a team developing the world's most efficient aircraft. Otto Aerospace is seeking first principles engineers that balance creativity with experience while working within an effective team atmosphere.

What You'll Do

• Secondary Flight Control System Technical Ownership
  • Design, develop, and detail the Secondary Flight Control System in compliance with technical, performance, and regulatory requirements.
  • Perform trade studies to optimize architecture, function, weight, cost, and manufacturability.
• Vendor & Program Coordination
  • Lead technical coordination with suppliers for the development of the Secondary Flight Control System through certification and delivery.
  • Serve as the primary technical point of contact for Secondary Flight Control System vendors, ensuring alignment with program requirements, schedules, and certification objectives.
  • Coordinate with cross-functional teams (structures, electrical, avionics, certification, manufacturing, and supply chain) to define and validate all mechanical and electrical interfaces.
• Interface Definition & Integration
  • Develop and maintain Zonal Reference Models (ZRM), Interface Control Models (ICM), and Interface Control Drawings (ICD) to clearly define interfaces with adjacent structures and systems.
• 3D CAD & Digital Definition
  • Create and manage experimental and production-level digital product definitions, including parts, assemblies, and installations, fully defining dimensions, materials, processes, and tolerances.
  • Develop detailed system layouts and airframe integration studies using CATIA 3DEXPERIENCE (3DX).
• Certification & Compliance Support
  • Lead the creation, review, and update of certification, safety, and quality documentation, including FTA, PSSA, SFHA, ACP, and related compliance artifacts for the Secondary Flight Control System.
  • Ensure Secondary Flight Control System meets applicable Part 23 and ATA 27 regulatory and safety requirements.
• Leadership & Mentorship
  • Provide technical oversight and mentorship to junior engineers and designers.
  • Promote best practices in interface control, certification awareness, and supplier coordination.
• Other duties as assigned

Who You Are

Education

• B.S. in Mechanical or Aerospace Engineering, or equivalent

Experience

• 7+ years of experience in the development of Flight Control Systems and equipment common in modern Part 23 / Part 25 business aircraft, specifically Secondary Flight Control Systems, including Flaps, Spoilers, HSTA, and Trim.
• 5+ years of experience in the design and development of electro-mechanically actuated systems.
• Strong knowledge of FAR Part 23 certification requirements and processes pertinent to Flight Control Systems.
• Strong understanding and experience with RTCA D-160G, DO-254, and SAE ARP4754A.
• Experience with ASME Y14.100 Drawings and Y14.5 GD&T.
• Experience with model and drawing checking, engineering part and model release, and engineering change process.
• Strong knowledge of industry standards and hands-on experience.
• Strong verbal and written communication skills.

Interpersonal Skills

• Active Listening: Practice active listening to gain insight and develop a deep understanding of all project stakeholders.
• Critical Thinking: Make timely, informed, and value-driven decisions that support project success.
• Organization: Maintain strong organization across agendas, schedules, frameworks, and methodologies, while clearly communicating tasks, progress, updates, and blockers.
• Problem Solving: Evaluate challenges from multiple perspectives and develop effective, well-reasoned solutions.
• Self-Motivation: Demonstrate a high level of ownership, commitment, and drive from project initiation through completion.
• Teamwork and Team Building: Foster a collaborative environment where diverse personalities and skill sets work effectively toward shared goals and accountability.
• Business Communication: Communicate clearly and effectively using appropriate language, tone, and storytelling across emails, chats, reports, presentations, and other channels

Where You'll Be

This role is remote at first with 25% travel to our headquarters in Ft Worth, TX, then will be onsite at our new manufacturing site in Jacksonville, FL upon facility readiness.

Benefits

Otto Aerospace provides a robust benefits package that includes competitive salaries, subsidized medical, dental, and vision coverage, 401(k) opportunities, paid short-term disability, voluntary long-term disability and additional term life, with 15 paid days off, 13-14 paid holidays, and paid sick leave. Depending on seniority and role, some roles qualify for potential bonuses and stock options.

Otto Aerospace is an Equal Opportunity Employer

We are committed to diversity, equity, and inclusion in every aspect of our hiring process. All applicants will be considered for employment regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, veteran status, or disability. We believe that a diverse team brings fresh perspectives, innovative ideas, and greater success. The more inclusive we are, the stronger we become. Applicants must be legally authorized to work in the U.S.

If you like wild growth and working with happy, enthusiastic over-achievers, you'll enjoy your career with us!