Senior Engine Controls Engineer (Gasoline / Powertrain Controls)

Stellantis; Auburn Hills (MI); On-site; USD 120,000 - 180,000; Full time

Job summary

Stellantis in Auburn Hills, MI is seeking a Senior Engine Controls Engineer to develop, implement, and validate advanced control algorithms for gasoline engines. You will produce production-ready software aligned with performance, emissions, and regulatory requirements, working with systems, calibration, and software teams.

The role leverages model-based development and AUTOSAR, requires 5+ years in engine development and strong knowledge of IC engines, with opportunities to mentor junior

Qualifications

• Bachelor in Mechanical or Electrical Engineering with controls/calibration experience in gasoline SI engines.
• 5+ years in engine development, emissions development, and related technologies.
• Strong knowledge of internal combustion engines and control principles.
• Experience with data acquisition and data processing.
• Excellent problem-solving and communication skills.
• Ability to work independently and in cross-functional teams.

Responsibilities

• Develop and optimize engine control algorithms for gasoline powertrain systems using MATLAB/Simulink/Stateflow.
• Translate system requirements into AUTOSAR Software Components and interfaces.
• Define CAN/OBD interfaces and ECU communication strategies.
• Design AUTOSAR-compliant ARXML files and integrate software components.
• Perform MIL/HIL and vehicle-level validation, and develop DVPR plans.
• Generate embedded code and RTE via integration pipelines and builds.
• Implement diagnostics, NVRAM storage, and variant management.
• Support emissions reporting and ensure regulatory compliance.
• Collaborate with calibration teams to ensure feature performance and calibratability.
• Participate in Agile ceremonies and technical reviews; provide mentorship.

Skills

Engine controls

Calibration

Data analysis

Team collaboration

Problem solving

Communication

Education

Bachelor's degree in Mechanical or Electrical Engineering

Master's degree preferred

Tools

MATLAB/Simulink/Stateflow

AUTOSAR

CAN/OBD interfaces

arxml

DVP&R

RTE/Embedded Coder

GIT

TeamCity

Doors Next Generation

ETAS ISOLAR

SystemDesk

CANalyzer

IBM RTC

Job description

We are seeking a Senior Engine Controls Engineer to develop, implement, and validate advanced control algorithms for gasoline engines. This role focuses on delivering robust, production-ready software that meets performance, emissions, and regulatory requirements. You will work cross-functionally with systems, calibration, and software teams while leveraging model-based development and AUTOSAR architecture.

Key Responsibilities

• Develop and enhance engine control algorithms for gasoline powertrain systems using MATLAB/Simulink/Stateflow
• Translate system requirements (CFTS) into scalable AUTOSAR Software Components (SWCs)
• Define and manage interfaces including CAN (DBC), OBD (PIDs/DIDs), and ECU communication
• Design AUTOSAR-compliant interfaces, arxml files, and integrate software compositions
• Perform MIL, HIL, and vehicle-level validation; develop DVP&R plans
• Generate embedded code and RTE through integration pipelines and support builds
• Implement diagnostics, NVRAM storage, and variant management strategies
• Ensure compliance with emissions regulations and support reporting
• Collaborate with calibration teams to ensure feature performance and calibratability
• Participate in Agile ceremonies and technical reviews
• Provide technical leadership and mentor junior engineers

Basic Qualifications:

• Bachelor of Science in Mechanical or Electrical Engineering, or an equivalent engineering degree in the related field from an accredited university, with experience in controls / calibration of gasoline spark-ignition engines
• 5 + years of experience in engine development, emissions development, engine technologies, and competitive products
• Excellent knowledge of internal combustion engines
• Knowledge of modern and classical control principles
• Experience in data acquisition, including collecting and processing data
• Outstanding problem-solving and analytical skills
• Strong teamwork skills and ability to work independently
• Effective communication and interpersonal skills

Preferred Qualifications:

• Master's degree in Mechanical, Electrical, automotive engineering or related field from an ABET-accredited university
• Experience with powertrain development (systems, controls, calibration)
• Proficiency with advanced simulation tools
• Proficiency in MATLAB/Simulink/Stateflow
• Experience in an Agile/Scrum environment
• Experience with Application Lifecycle Management (IBM RTC) tools
• Familiarity with ASPICE processes for software development
• Experience with AUTOSAR-compliant software architecture
• Knowledge of proactive/reactive quality tools (DFSS, DFMEA, DVP&R, etc.)
• Knowledge of Electric/Electronic Vehicle Architectures and Networking.
• Knowledge of On-Board Diagnostics (OBD) standards and architecture.
• Knowledge of Product Line Engineering principles.
• Knowledge of the SystemDesk and ETAS ISOLAR tools.
• Knowledge of the GIT tool for the versioning and storage of the artifacts.
• Knowledge of the integration pipeline tools (e.g. TeamCity).
• Knowledge of Requirement Management tools like Doors Next Generation (DNG).
• Knowledge of CAN/LIN communication protocols design & measurement tools like CANalyzer.
• Knowledge of programming languages like C/C++, Python, and auto coding tools like Embedded Coder.