Senior Engine Controls Engineer (Gasoline / Powertrain Controls)

India; Auburn (AL); On-site; USD 90,000 - 120,000; Full time

Job summary

India is seeking a Senior Engine Controls Engineer to design and validate advanced control algorithms for gasoline engines in Auburn, Alabama. This role emphasizes delivering robust software that meets performance and compliance standards.

Qualified candidates will have a Bachelor's degree in Mechanical or Electrical Engineering and at least 5 years of engine development experience. The position involves working cross-functionally within an Agile environment, focusing on emissions requirements and control technologies.

Qualifications

• 5+ years of experience in engine development and emissions.
• Excellent knowledge of internal combustion engines.
• Experience with powertrain development.

Responsibilities

• Develop and enhance engine control algorithms.
• Translate system requirements into AUTOSAR Software Components.
• Perform validation and compliance with emissions regulations.

Skills

Engine control algorithms

MATLAB/Simulink/Stateflow

Problem-solving skills

Teamwork

Communication skills

Education

Bachelor of Science in Mechanical or Electrical Engineering

Tools

Data acquisition tools

IBM RTC

DFSS, DFMEA

AUTOSAR architecture

Job description

We are seeking a Senior Engine Controls Engineer to develop, implement, and validate advanced control algorithms for gasoline engines. This role focuses on delivering robust, production-ready software that meets performance, emissions, and regulatory requirements. You will work cross-functionally with systems, calibration, and software teams while leveraging model-based development and AUTOSAR architecture.

Key Responsibilities

• Develop and enhance engine control algorithms for gasoline powertrain systems using MATLAB/Simulink/Stateflow
• Translate system requirements (CFTS) into scalable AUTOSAR Software Components (SWCs)
• Define and manage interfaces including CAN (DBC), OBD (PIDs/DIDs), and ECU communication
• Design AUTOSAR-compliant interfaces, arxml files, and integrate software compositions
• Perform MIL, HIL, and vehicle-level validation; develop DVP&R plans
• Generate embedded code and RTE through integration pipelines and support builds
• Implement diagnostics, NVRAM storage, and variant management strategies
• Ensure compliance with emissions regulations and support reporting
• Collaborate with calibration teams to ensure feature performance and calibratability
• Participate in Agile ceremonies and technical reviews
• Provide technical leadership and mentor junior engineers

Basic Qualifications

• Bachelor of Science in Mechanical or Electrical Engineering, or an equivalent engineering degree in the related field from an accredited university, with experience in controls / calibration of gasoline spark-ignition engines
• 5 + years of experience in engine development, emissions development, engine technologies, and competitive products
• Excellent knowledge of internal combustion engines
• Knowledge of modern and classical control principles
• Experience in data acquisition, including collecting and processing data
• Outstanding problem-solving and analytical skills
• Strong teamwork skills and ability to work independently
• Effective communication and interpersonal skills

Preferred Qualifications

• Master's degree in Mechanical, Electrical, automotive engineering or related field from an ABET-accredited university
• Experience with powertrain development (systems, controls, calibration)
• Proficiency with advanced simulation tools
• Proficiency in MATLAB/Simulink/Stateflow
• Experience in an Agile/Scrum environment
• Experience with Application Lifecycle Management (IBM RTC) tools
• Familiarity with ASPICE processes for software development
• Experience with AUTOSAR-compliant software architecture
• Knowledge of proactive/reactive quality tools (DFSS, DFMEA, DVP&R, etc.)
• Knowledge of Electric/Electronic Vehicle Architectures and Networking.
• Knowledge of On-Board Diagnostics (OBD) standards and architecture.
• Knowledge of Product Line Engineering principles.
• Knowledge of the SystemDesk and ETAS ISOLAR tools.
• Knowledge of the GIT tool for the versioning and storage of the artifacts.
• Knowledge of integration pipeline tools (e.g. TeamCity).
• Knowledge of Requirement Management tools like Doors Next Generation (DNG).
• Knowledge of CAN/LIN communication protocols design & measurement tools like CANalyzer.
• Knowledge of programming languages like C/C++, Python, and aut- coding tools like Embedded Coder.