Senior Electromechanical Engineer-Reel-to-Reel Manufacturing

Fusion Energy Base; Kearny (NJ); On-site; USD 130,000 - 165,000; Full time

Job summary

Thea Energy is seeking a Senior Electromechanical Engineer with expertise in web handling for Reel-to-Reel processes. You will lead the architecture of automated systems processing proprietary superconducting magnets, serving as SME for tension control, web handling, and inline modules.

You will guide the transition from R&D prototypes to high-reliability production lines, working with vendors and internal teams to scale manufacturing while ensuring safety and performance standards.

Qualifications

• BS, MS, or PhD in Mechatronics, Mechanical Engineering, Electrical Engineering, or related fields.

Responsibilities

• Design the hardware and controls for bespoke reel to reel process machines, ensuring seamless integration between high-precision mechanical assemblies and complex control software.

Skills

Beckhoff TwinCAT

EtherCAT

Structured Text

3D CAD

FEA

Taper Tension

Winding Dynamics

Education

BS in Mechanical Engineering

MS in Mechatronics

PhD (optional)

Tools

NX CAD

FEA Software

Job description

Thea Energy is seeking a Senior Electromechanical Engineer with expertise in web handling for Reel-to-Reel processes. You will lead the architecture of automated systems processing proprietary superconducting magnets, serving as SME for tension control, web handling, and inline modules.

You will guide the transition from R&D prototypes to high-reliability production lines, working with vendors and internal teams to scale manufacturing while ensuring safety and performance standards.