This position is listed on behalf of a partner company, which manages all applications and next steps. Our partner is looking for a Senior Director of Operational Excellence based in the United States.
This is a high-impact executive leadership opportunity for an experienced manufacturing transformation leader to drive operational performance across a U.S. manufacturing network. Reporting directly to the Chief Operating Officer, the Senior Director will shape the organization's Operational Excellence strategy, strengthen plant capabilities, and establish a scalable manufacturing operating system. The role combines strategic direction with hands-on execution to improve productivity, efficiency, cost performance, and profitability. Working closely with plant leaders and cross-functional teams, this individual will embed continuous improvement into everyday operations while building a culture of accountability and ownership. The successful candidate will translate operational opportunities into measurable financial results and create sustainable improvements that support long-term business growth.
Accountabilities
- Operational Excellence Strategy & Transformation:
- Develop and execute a network-wide Operational Excellence strategy aligned with business growth and manufacturing priorities.
- Design and implement a standardized manufacturing operating system to improve performance visibility, accountability, and operational consistency.
- Partner with plant leadership to establish improvement roadmaps, performance expectations, and disciplined execution practices.
- Identify, document, and scale best practices across manufacturing facilities.
- Manufacturing Performance & Financial Impact:
- Lead strategic initiatives to improve Overall Equipment Effectiveness (OEE), throughput, labor productivity, asset utilization, and manufacturing capacity.
- Drive sustainable cost reductions through waste elimination, improved material yields, equipment reliability, and greater manufacturing efficiency.
- Collaborate with Finance and Operations to quantify improvement opportunities, validate savings, and deliver measurable EBITDA improvements.
- Establish relevant performance metrics and management routines that strengthen ownership, accelerate problem-solving, and sustain results.
- Continuous Improvement & Operational Discipline:
- Advance the adoption of the KCOP Continuous Improvement program and structured problem-solving methodologies.
- Strengthen operational consistency through standard work, visual management, root cause analysis, and performance accountability.
- Lead cross-functional initiatives to eliminate manufacturing losses and unlock additional capacity.
- Build sustainable processes and capabilities that make continuous improvement part of daily operations.
- Leadership, Culture & Capability Building:
- Champion a high-performance, merit-based culture built on personal accountability, operational ownership, and measurable outcomes.
- Coach and influence plant leaders and cross-functional teams to strengthen execution, problem-solving, and change leadership.
- Develop organizational capabilities through targeted training, leadership development, and knowledge sharing.
- Foster collaboration across Operations, Engineering, Quality, Supply Chain, Finance, and Human Resources to accelerate transformation.
Requirements
- Education: Bachelor's degree in Engineering, Supply Chain, Manufacturing, Operations Management, Business, or a related discipline. An advanced degree is preferred.
- Professional Experience: At least 12 years of progressive leadership experience in manufacturing operations, Operational Excellence, or continuous improvement.
- Multi-Site Transformation: Demonstrated success designing, implementing, and sustaining manufacturing operating systems across multiple facilities.
- Industry Background: Experience in food manufacturing, consumer packaged goods (CPG), or comparable high-volume manufacturing environments is strongly preferred.
- Operational Performance: Proven ability to deliver measurable improvements in OEE, productivity, waste reduction, manufacturing costs, and profitability.
- Continuous Improvement Expertise: Strong command of Lean Manufacturing, Six Sigma, Total Productive Maintenance (TPM), and structured continuous improvement methodologies. Black Belt certification or equivalent is preferred.
- Financial Acumen: Ability to connect operational performance improvements to measurable business value and financial outcomes.
- Leadership & Influence: Exceptional leadership, communication, and influencing skills, with a track record of driving organizational change across functions and locations.
- Strategic & Execution Mindset: Ability to combine long-term transformation planning with practical manufacturing expertise and disciplined implementation.
- Culture Building: Strong ability to develop leaders, encourage accountability at every level, and establish sustainable continuous improvement practices.
Benefits
- Competitive Salary: Annual salary range of $180,000-$240,000.
- Remote Work: Fully remote position based in the United States.
- Executive Visibility: Direct reporting relationship to the Chief Operating Officer and close partnership with plant leadership teams.
- Strategic Impact: Opportunity to shape manufacturing performance, build organizational capabilities, and drive lasting operational improvements across a U.S. manufacturing network.