Senior Die Cast Changeover Technician – Cold-Chamber Systems (2nd Shift)

True North Consultants, Inc.; Cedarburg (WI); On-site; USD 51,000 - 85,000; Full time

Benefits offered by this job

401(k) with company match

Health/dental/vision benefits

Job summary

True North Consultants, Inc. is seeking a Senior Die Cast Changeover Technician for the 2nd shift in Cedarburg, WI. You will lead complete die changes, set machine parameters, and troubleshoot hydraulic, pneumatic, and automation systems on cold-chamber equipment in a high-volume factory environment.

Requires hands-on die cast experience, strong mechanical troubleshooting, and the ability to work within a 45-minute commute. Eligible for top-tier hourly pay, full benefits, and 401(k) matching.

Qualifications

• Hands-on die cast setup or changeover experience in high-pressure aluminum systems.
• Ability to read complex setup sheets and follow procedures precisely.
• Must be fully authorized to work in the United States without sponsorship.

Responsibilities

• Perform complete die changes and tooling setups on high-pressure aluminum machines.
• Set and refine melt temperatures, pressures, and cycle timings.
• Rig, align, and install dies and tooling using cranes and forklifts.
• Troubleshoot setup, machine, or casting defects to improve cycle times.
• Ensure safety standards and LOTO compliance during all tasks.
• Coordinate with QA and production for first-piece inspections.

Skills

Die cast setup

Heavy machinery changeover

Troubleshooting mechanical systems

Reading setup sheets

LOTO safety procedures

Education

High School Diploma or GED

Technical/vocational training

Tools

Overhead bridge cranes

Forklifts

Hydraulic/Pneumatic systems

Job description

Senior Die Cast Changeover Technician - Cold-Chamber Systems (2nd Shift)

Up to $41.00/hr ($85,280/yr) • Cedarburg, WI Area • 2nd Shift • Direct-Hire / Full-Time

• Compensation & Earnings: Starting pay up to $41.00/hr ($85,280/yr baseline depending on experience), pay-for-performance bonus opportunities, 401(k) with company match, and full health/dental/vision benefits.
• Schedule & Work-Life Balance: Dedicated 2nd shift schedule with opportunities to earn additional hours of bonus PTO per year for strong attendance.
• Work Environment & Company Profile: Join one of the largest independent die casting manufacturers in North America featuring exceptional stability, 40% employee tenure over 10+ years, and premier tier-one OEM partnerships.
• Core Functional Scope: Lead complete die changes, set machine process parameters, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber die casting equipment.
• Strict Requirements & Authorization: Strict job stability required (minimum 2+ years per employer); hands-on die cast setup or heavy machinery changeover experience; mechanical troubleshooting skills; local commute within 45 minutes of Cedarburg, WI; U.S. work authorization.

A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells. Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths.

What You Will Be Doing (Daily Responsibilities)

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Setup & Tooling Experience: Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.
• Technical & Mechanical Aptitude: Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.
• Equipment Operations: Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Cold-Chamber Aluminum Expertise: Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC).
• Defect Troubleshooting: Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.
• Lean & Continuous Improvement: Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times.