Senior Design Engineer - Hand Tools

Milwaukee-Tool; Milwaukee (WI); On-site; USD 85,000 - 120,000; Full time

Job summary

Milwaukee Tool in Milwaukee, WI seeks a Senior Design Engineer to lead mechanical design activities for hand tools, guiding New Product Development projects and cross-functional teams. You will define validation, drive tests, and perform data analysis to support design decisions, while mentoring engineers and collaborating with manufacturing to ensure durable, manufacturable products.

Travel up to 10% and a strong focus on end-user needs, ergonomics, and manufacturability will be essential to

Qualifications

• Bachelor of Science Degree in Mechanical Engineering or Engineering Mechanics; Masters preferred.
• 5+ years of design experience.
• Proficiency in 3D CAD: Creo (Pro/E), SolidWorks, NX.

Responsibilities

• Lead as chief technical resource on mid/high complexity Hand Tool New Product Development projects.
• Define validation strategies and test regimens for components, mechanisms, and assemblies.
• Execute laboratory and field-testing programs and analyze data to support design decisions.
• Mentor and provide consultation to other engineers; lead design reviews.
• Collaborate with manufacturing, quality, sourcing, and suppliers to ensure robust designs and successful launches.
• Perform mechanical analyses: stress, tolerance, mechanism design, durability, fatigue, ergonomic optimization.

Skills

3D CAD

Mechanical design

Project management

Cross-functional collaboration

Ergonomic design

FEA

Root cause analysis

Problem solving

Communication

Leadership

Education

Bachelor of Science in Mechanical Engineering

Master's degree preferred

Tools

Creo/Pro/E

SolidWorks

NX

Job description

Job Description:Senior Design Engineer – Hand ToolsThe Senior Design Engineer's primary role uses highly developed engineering expertise and project management abilities to contribute to the design and development of new products and support of existing products within the department. This role serves as a key technical leader on New Product Development projects and helps guide engineering decisions across cross-functional teams.Duties and ResponsibilitiesChief technical resource and mechanical engineering leader on mid/high complexity Hand Tool New Product Development projects.Provide clear engineering information and technical recommendations to Project Leaders and Global Engineering teams, facilitating tradeoff decisions involving product performance, durability, manufacturability, cost, schedule, and user experience.Define validation strategies and establish test regimens for components, mechanisms, and assemblies within area of scope. Deliver complete data analysis to support design recommendations, product development decisions, and project convergence.Independently develop, execute, and analyze laboratory and field-testing programs. Draw concise, logical conclusions from data and communicate findings to project stakeholders.Serve as a technical resource on areas of expertise and provide consultation, design reviews, and mentorship to other engineers.Identify, communicate, and help mitigate technical risks related to product performance, reliability, manufacturability, supplier capability, and project timing.Execute a wide variety of calculations and software aided analyses in the following areas:Mechanical stress analysisTolerance stack analysesMechanism design, kinematic evaluation, and force transmission analysisProduct durability, fatigue, and failure analysisErgonomic evaluation and user-focused design optimizationPartner with manufacturing, quality, sourcing, and suppliers to develop robust product designs, resolve technical challenges, and support successful production launches.Lead technical investigations, competitive product evaluations, and root cause analyses to support product improvements, issue resolution, and future product development opportunities.Job RequirementsBachelor of Science Degree in Mechanical Engineering or Engineering Mechanics, Masters preferred.5+ years of design experience.Strong proficiency in 3D CAD including Creo (Pro/E), SolidWorks, NX, or similar CAD platforms.Experience utilizing engineering analysis tools, such as FEA and hand calculations to support mechanical design and development activities.Deep mechanical aptitude is required, including a broad knowledge of engineering materials, mechanical properties and a robust understanding of manufacturing processes.Demonstrated ability to influence technical decisions and effectively collaborate within cross-functional product development teams.High interest in tools of the construction trades and a strong understanding of end-user applications and jobsite needs.Ability to travel up to 10% (travel includes Domestic and International).Milwaukee Tool is an equal opportunity employer.