Senior Design Engineer

Aerosapien Technologies LLC; Ormond Beach (FL); Hybrid; USD 90,000 - 130,000; Full time

Job summary

Aerosapien Technologies LLC is hiring a mechanical engineer to support the development of all-electric aircraft. You will design airframe structures, perform numerical analysis, and manage CAD models and drawings to meet weight and cost targets.

The role requires 5+ years of experience, proficiency in GD&T, AS9100 compliance, and hands-on prototyping using 3D printing. Join a team advancing aerospace engineering and manufacturing.

Qualifications

• Bachelor’s degree in mechanical engineering or related field.
• Minimum 5 years of experience required.

Responsibilities

• Support the development of all-electric aircraft, focusing on design, documentation, and numerical analysis.
• Produce airframe structural layouts, detail designs, and preliminary sizing for composite materials.
• Create and maintain CAD models and drawings, ensuring structural integrity, weight, and cost targets.
• Coordinate manufacturing planning with the team and design mechanical fixtures for implant testing per ASTM F2077-14.
• Use 3D printing (ABS and metal) for prototyping.
• Apply DFM/DFA principles, create install drawings, and use GD&T per ASME standards.
• Conduct First Article Inspections and ensure compliance with AS9100 standards.

Skills

Structural analysis

CAD modeling

GD&T

3D printing

Education

Bachelor's degree in mechanical engineering

Job description

At Aerosapien Technologies, your work powers real-worldinnovation.We are a team where engineering excellence meets bold imagination —where every idea counts, every design matters, and every engineer makes an impact.From concept to creation, we turn vision into reality through collaboration,precision, and purpose. Together, we’re redefining the boundaries of design,technology, and manufacturing. Join us and be part of a journey to buildsomething extraordinary.

Location: Ormond Beach, Florida

Job Description

Support the development of all-electric aircraft, focusing on design, documentation, and numerical analysis. Produce airframe structural layouts, detail designs, and preliminary sizing for composite materials. Create and maintain CAD models and drawings, ensuring structural integrity, weight, and cost targets. Coordinate manufacturing planning with the team and design mechanical fixtures for implant testing per ASTM F2077-14. Use 3D printing (ABS and metal) for prototyping. Apply DFM/DFA principles, create install drawings, and use GD&T per ASME standards. Conduct First Article Inspections and ensure compliance with AS9100 standards.

• Bachelor’s degree in mechanical engineering or related field.
• Minimum 5 years of experience required.

At Aerosapien Technologies, we are committed to conductingbusinesswith integrity and the highest ethical standards.Every team member is expected to uphold all applicable laws,regulations, and industry best practices.Our reputation for honesty, transparency, and ethical conductis as vital to us as our commitment to engineering innovation and excellence.
Aerosapien Technologiesis anEqual Opportunity Employer. We welcome and value diversity in our workforce —all qualified applicants will receive consideration for employment without regardto race, color, religion, gender, sexual orientation, gender identity, national origin,age, disability, veteran status, or any other protected characteristic under applicable law.