Senior Controls Engineer

Generac Power Systems Inc; Sussex (WI); On-site; USD 110,000 - 140,000; Full time

Job summary

Generac Power Systems Inc is seeking a Senior Controls Engineer to design, validate, and bring innovative control solutions for power systems, including generators and storage. You will develop simulations, tune control loops, and collaborate with manufacturing to ensure robust, manufacturable designs.

The role requires a BS in Electrical Engineering with 5+ years of experience, strong communication skills, and the ability to translate complex technical concepts for diverse stakeholders.

Qualifications

• BS Degree in Electrical Engineering or related discipline with 5+ years of experience.
• Experience with power system applications for generators and battery energy storage.
• Proficiency in closed-loop tuning, stability analysis and performance optimization.
• Model-based design with high-fidelity simulations and automated design verification.
• Experience with test and validation plans (HIL/SIL) and production-ready auto code generation.
• Excellent written and verbal communication; ability to translate technical information to all audiences.

Responsibilities

• Designs, validates, and brings new products to market.
• Develops control solutions for power system applications and ensures optimal machine operation.
• Tunes controls, runs simulations, and analyzes performance for improvements.
• Collaborates with manufacturing, contract manufacturers, and product specialists for manufacturability.
• Mentors less experienced engineers and supports project plans and schedules.
• Travel to other Generac facilities as necessary.

Skills

Control design

PLC programming

System simulation

Electrical systems

Product development

Education

Bachelor of Science in Electrical Engineering

Tools

SAP

MS Excel

MS Word

Job description

Senior Controls Engineer

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.

Ready to Power a Smarter World with us?

The Senior Controls Engineer is responsible for providing expertise regarding new product development as well as continuous improvement of legacy systems.

Day-to-day Responsibilities

Day to day responsibilities include control design and tuning, simulation development, PLC programming, and electrical system integration. Additionally, candidates will facilitate product development through design, validation, and release.

Major Responsibilities

• Designs, validates, and brings new products to market.
• Specifies precise new product functional requirements; designs, tests and integrates a variety of moderately complex components to produce final designs; and evaluates the design's overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety.
• Designs, develops, executes and evaluates fitness-for-use testing, product specifications and process validation plans for a variety of moderately complex products and/or components; creates and reviews material part specifications and bills of materials.
• Collaborates with internal manufacturing partners, contract manufacturers, designers and product specialists to optimize moderately complex designs for manufacturability.
• Utilizes PLC programming proficiency to develop programming instructions for optimal machine operation.
• Supporting product development plans (schedule, product cost, meeting design inputs).
• Acts as a resource to mentor and teach less experienced engineers.
• Travel to other Generac facilities as necessary.
• Other duties as assigned.

Minimum Qualifications

Minimum Qualifications Bachelor of Science Degree in Electrical Engineering or related discipline; 5+ years of relevant work experience; Knowledge / Skills / Abilities Ability to perform detail-oriented work with a high degree of accuracy on multiple projects; Proficiency in developing control solutions for power system applications, including generators and battery energy storage systems; Proficiency in closed loop tuning control tuning, stability analysis, and performance optimization of advanced control algorithms; Expertise in model-based design methodologies, including development of high-fidelity system simulations, automated design verification and production-ready auto code generation; Experience in test & validation plan and procedure development and execution including multiple methods (HIL/SIL, bench component and/or system testing, fault injection methods, etc.); Experience in new product design and development; Demonstrated written communication and presentation skills; Ability to translate technical information to all audiences; Applies engineering knowledge and experience to improve products, services and processes; MS Excel, MS Word; Experience with machine design; Previous experience with SAP or equivalent ERP.

Equal Opportunity Statement

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.

Company Culture

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.