Senior Controls Engineer

ZipRecruiter; Indianapolis (IN); On-site; USD 80,000 - 120,000; Full time

Job summary

An exciting opportunity awaits for a Senior Controls Engineer at a leading engineering firm. This role focuses on designing and debugging control systems for automated machinery, integrating robotic systems, and developing HMI interfaces. With a strong emphasis on safety and performance, you will lead projects while mentoring junior engineers. If you are passionate about industrial automation and have a knack for problem-solving, this position offers a dynamic environment to thrive and innovate. Join a team dedicated to delivering cutting-edge solutions and make a significant impact in the field.

Qualifications

• 5+ years in controls engineering or industrial automation.
• Proven ability to debug complex systems and manage full development lifecycle.

Responsibilities

• Design, program, and debug control systems for automated machinery.
• Lead projects, coordinate teams, and ensure timely delivery.

Skills

Debugging

Programming from scratch

Electrical schematics

HMI development

Robotics integration

Advanced control methods (PID, Model Predictive Control)

Simulation tools (MATLAB, Simulink)

Education

Bachelor's degree in Electrical Engineering

Bachelor's degree in Automation

Tools

PLC (Siemens, Allen-Bradley, Schneider Electric)

HMI

SCADA

Job description

An exciting opportunity is available for a Senior Controls Engineer with expertise in industrial automation, conveyor systems, and material handling solutions. This role is ideal for professionals experienced in debugging, programming from scratch, and creating electrical schematics, with hands-on knowledge in HMI development and robotics integration—especially with Doosan and Fanuc robots.

Key Responsibilities:

• Design, program, and debug control systems for automated machinery, ensuring safety and performance standards.

• Develop control software using PLC, HMI, and SCADA platforms; proficiency in ladder logic, structured text, and function block diagrams is essential.

• Create schematics and documentation for system integration and compliance.

• Program HMI interfaces from scratch for intuitive user experiences.

• Integrate and troubleshoot robotic systems, including Doosan and Fanuc.

• Lead projects, coordinate teams, and ensure timely, budget-conscious delivery.

• Support and mentor junior engineers, fostering team development.

• Ensure seamless system integration and communication across hardware platforms.

Qualifications:

• Bachelor's degree in Electrical Engineering, Automation, or related fields.

• At least 5 years in controls engineering or industrial automation.

• Proven ability to debug complex systems and manage full development lifecycle.

• Hands-on experience with Siemens, Allen-Bradley, or Schneider Electric PLCs.

• Deep knowledge of industrial networks like Ethernet/IP, Modbus, and Profibus.

• Familiarity with safety systems standards such as SIL and IEC 61508.

• Strong project management, leadership, and communication skills.

Skills:

• Advanced control methods like PID and Model Predictive Control.

• Experience with simulation tools such as MATLAB and Simulink.

• Background in robot integration, especially with collaborative robots (cobots).

Note: The list of skills and qualifications is extensive; focus on the most relevant for the role.

Company Description: Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.