Senior Controls Engineer

Volvo Group; Hagerstown (MD); On-site; USD 96,000 - 119,000; Full time

Benefits offered by this job

Medical, dental and vision insurance

Generous paid time off

401(k) matching retirement plan

Safety and wellbeing focus

Volvo Group University development

Work-life balance programs

Job summary

Volvo Group in Maryland is seeking a Senior Controls Engineer to develop, integrate, and maintain manufacturing control systems. You will lead cross-functional teams to apply lean principles, improve equipment reliability, and support maintenance programs across three shifts.

You will work with RSLogix, Siemens PLCs, HMI/SCADA, and CAD tools, contributing to World Class Manufacturing practices and continuous improvement initiatives.

Qualifications

• Bachelor’s degree in Electronic Technology or an equivalent field; five+ years of relevant experience.
• Experience with machining centers/CNC equipment and hydraulic/pneumatic systems.
• Proficiency in Microsoft Office and CMMS systems.
• Knowledge of WCM and TPS is a plus.

Responsibilities

• Develop and provide support to all maintenance programs.
• Support Electrical Technicians within assigned area.
• Respond to production problems on an on-call basis.
• Perform control systems assessments to improve equipment reliability.
• Troubleshoot and modify PLC/PC controllers (Allen-Bradley, Siemens).
• Conduct kaizen activities focusing on safety, quality, cost.
• Analyze data and perform root cause analysis.
• Update and control drawings and prints.
• Develop procedures to improve uptime.
• Schedule planned maintenance with internal/external customers.
• Develop and distribute maintenance documentation.
• Support implementation of MTBF/MTTR targets.

Skills

RSNetworks

RSLogix 5000

Logix Studio

RSLinks

RSView 32

Panel Builder 32

Siemens S7

Siemens TIA Portal

Siemens 840D

WinCC Flexible

ABB IRC 5

PLC Programming

HMI Development

Fieldbus Design

Blueprint Reading

AutoCAD

E-Plan

Education

Bachelor’s degree in Electronic Technology or equivalent

Tools

AutoCAD

E-Plan

Job description

Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future. If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.

We are the Heart. We develop and produce heavy-duty diesel engines, transmissions, and axles for Volvo Group Brands. In operation since 1961, we are a proud and supportive member of the Washington County community and its surrounding areas.

What you will do

As a Senior Controls Engineer, you will develop, integrate, and maintain manufacturing equipment control systems, manufacturing systems automation, human-machine interfaces, and industrial communication networks through the application of World Class Manufacturing (WCM) principles.

You will provide leadership and guidance across the sectional level within the Operations Maintenance business functions, fostering a continuous improvement culture focused on loss reduction, waste elimination, employee engagement, and the application of lean principles.

Main activities and responsibilities

• Develop and provide support to all maintenance programs
• Provide support for Electrical Technicians within a specialized area of assignment
• Respond to production problems on an \"on-call\" basis
• Perform control systems assessments to maintain and improve equipment reliability
• Troubleshoot and modify software programs, including PLC/PC controllers, Allen-Bradley, and Siemens systems
• Conduct kaizen improvement activities focused on safety, quality, and cost initiatives
• Perform current and historical data analysis and root cause analysis
• Validate, update and control drawings and prints
• Develop procedures to improve manufacturing equipment uptime
• Determine the best maintenance methodology for equipment
• Schedule planned maintenance activities in collaboration with internal and external customers
• Develop and distribute maintenance documentation
• Support implementation of business plans and department goals (MTBF, MTTR)
• Perform other job-related duties as needed or assigned

Who are you?

You are a highly motivated and engaged Senior Controls Engineer who can promote and drive a continuous improvement philosophy across human, material, intellectual, and financial resources. You are committed to delivering approved projects according to agreed-upon targets.

You have a strong customer focus and are committed to a collaborative, team-oriented environment. As a resourceful team player, you maintain productive relationships with both internal and external team members, helping create a successful and high-performing team.

Your decision-making and influencing abilities allow you to drive implementation and necessary change effectively. Your excellent communication skills support teamwork and cross-functional collaboration while helping you build a trustworthy professional network.

We operate across three shifts, so occasional support beyond the first shift will be required.

Specialized Skills

• Experience with RSNetworks, RSLogix 5000, Logix Studio, RSLinks, RSView 32, Panel Builder 32 and future revisions of these or additional platforms
• Experience with Siemens S7 Simatic, Siemens TIA Portal, Siemens 840D, WinCC Flexible, and platforms related to Siemens automation
• Knowledge of ABB IRC 5 programming platforms
• Programmable Logic Controller (PLC) Software Development and Design
• Human-Machine Interface (HMI) software development and design
• Fieldbus design and commissioning
• Documentation of PLC programs and program structure
• Ability to read and understand blueprints, electrical prints, drawings, controls documentation, product literature and customer-specific timing diagrams, etc.
• Experience with AutoCAD and/or E-Plan drawing software

Minimum Education and Experience

Candidates must meet one of the following education and experience requirements:

• Bachelor’s degree with a focus in Electronic Technology or an equivalent field, plus five or more years of relevant professional experience.

• A minimum of eight years of combined post-high school education and industrial controls experience within a manufacturing environment.

Additional required experience and knowledge include:

• Experience working with machining centers and/or CNC equipment.
• Solid understanding of hydraulic and pneumatic systems.
• Proficiency in Microsoft Office.
• Knowledge of Computerized Maintenance Management Systems.
• Experience planning and scheduling planned maintenance activities.
• Understanding of World Class Manufacturing (WCM) and/or the Toyota Production System (TPS).

What's in it for you?

We offer a solid package of compensation and benefits, plus you will enjoy:

• The opportunity to work with advanced manufacturing technologies and automation platforms.
• Collaboration with skilled teams across maintenance, operations, and engineering.
• The ability to lead continuous improvement efforts that directly influence safety, quality, equipment reliability, and cost.
• The opportunity to contribute to sustainable transport solutions as part of a global organization.

In addition to a solid package of compensation and benefits, plus you will enjoy:

• Competitive medical, dental and vision insurance.
• Generous paid time off.
• Competitive matching retirement savings plans.
• Working environment where your safety, health and wellbeing come first.
• Focus on professional and personal development through Volvo Group University.
• Programs that make today’s challenging reality of combining work and personal life easier.

Ready for the next move?

At the Volvo Group, we strive for a clear, transparent, and straightforward compensation approach, motivating you to contribute to the company’s growth. For this position, the base pay is set at $96,000- $118,500 annually, and where applicable, bonus eligible. The range for this role, as well as final salary offered, is determined by several factors including, but not limited to, geographic location, work-related knowledge, certifications, skills, education, and experience. In addition to these factors, we believe in the importance of pay equity and consider internal equity of our current team members as part of any final offer.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability, or status as a protected veteran.

We value your data privacy and therefore do not accept applications via mail.

Who we are and what we believe in

We are committed to shaping the future landscape of efficient, safe, and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents across the group’s leading brands and entities.

Applying to this job offers you the opportunity to join Volvo Group. Every day, you will be working with some of the sharpest and most creative brains in our field to be able to leave our society in better shape for the next generation. We are passionate about what we do, and we thrive on teamwork. We are almost 100,000 people united around the world by a culture of care, inclusiveness, and empowerment.

Trucks Technology & Industrial Division

hire team players who are ready to create real customer impact. Our decentralized teams work close to our customers, with speed and autonomy, to build what they truly need.
Join us to collaborate on innovative, sustainable technologies that redefine how we design, build, and deliver value.
Bring your curiosity, your expertise, and your collaborative energy, and together, we’ll turn bold ideas into tangible solutions for our customers and contribute to a more sustainable tomorrow.

Job Category: Engineering

Organization: Trucks Technology & Industrial

Every day, Volvo Group products and services ensure that people have food on the table, children arrive safely at school and roads and buildings can be constructed. Looking ahead,we are committed to driving the transition to sustainable and safe transport, mobility and infrastructure solutions toward a net-zero society.

Joining Volvo Group, you will work with some of the world’s most iconic brands and be part of a global and leading industrial company that is harnessing automated driving, electromobility and connectivity.

Our people are passionate about what they do, they aim for high performance and thrive on teamwork and learning. Everyday life at Volvo is defined by a climate of support, care and mutual respect.

If you aspire to grow and make an impact, join us on our journey to create a better and more resilient society for the coming generations.