Senior Composite Technician

Carson Helicopters, Inc; Perkasie (Bucks County); On-site; USD 60,000 - 90,000; Full time

Benefits offered by this job

Health, dental, and vision insurance

Paid time off and holidays

Opportunities for growth

Job summary

Carson Helicopters, Inc in Perkasie, PA is seeking a Senior Composite Technician with over 10 years of hands-on experience in composite fabrication. Candidates must be proficient in wet layup and prepreg composite processes, and experience in regulated industries such as aerospace is strongly preferred. The role involves executing composite fabrication processes, supporting prototype development, and collaborating with engineering teams. Competitive salary, health benefits, and growth opportunities are offered.

Qualifications

• Minimum 10 years of experience in composite fabrication.
• Proficiency in wet layup and prepreg systems.
• Demonstrated experience in prototyping or low-rate initial production environments.

Responsibilities

• Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups.
• Interpret engineering drawings and work instructions.
• Support prototype development and tooling.

Skills

Wet layup techniques

Prepreg systems

Attention to detail

Vacuum bagging techniques

Job description

Job Title

Senior Composite Technician (10+ Years Experience)

Location & Company

Perkasie, PA – Carson Helicopters, Inc.

Position Overview

We are seeking a highly experienced Composite Technician with a minimum of 10 years of hands‑on experience to support advanced composite manufacturing and prototyping efforts. This role is ideal for someone who thrives in a fast‑paced, engineering‑driven environment and has deep expertise in both wet layup and prepreg composite processes. Experience in regulated industries such as aerospace or aviation is strongly preferred.

Key Responsibilities

• Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups
• Interpret engineering drawings, work instructions, and laminate schedules
• Support prototype development, tooling, and first article builds
• Perform trimming, bonding, and finishing operations to tight tolerances
• Assist engineering teams in process development and optimization
• Maintain quality standards consistent with regulated industry requirements
• Document work and ensure traceability where required

Required Qualifications

• Minimum 10 years of experience in composite fabrication
• Strong experience with both wet layup and prepreg systems
• Demonstrated experience in prototyping or low‑rate initial production environments
• Ability to work from technical drawings and specifications
• Proficiency with vacuum bagging techniques and curing processes (oven/autoclave preferred)
• High attention to detail and workmanship standards

Preferred Qualifications

• Experience in aerospace, aviation, or other regulated industries (FAA, ISO, etc.)
• Familiarity with structural composite repairs and inspection techniques
• Experience working with large or complex composite structures
• Knowledge of material systems (epoxies, resins, core materials such as foam/honeycomb)
• Experience with tooling fabrication and mold making

Work Environment

• Hands‑on manufacturing environment with advanced composite materials and processes
• Collaboration with engineering and production teams on cutting‑edge projects

Compensation & Benefits

• Competitive salary based on experience
• Health, dental, and vision insurance
• Paid time off and holidays
• Opportunities for growth within a specialized aerospace manufacturing environment

How to Apply

Please submit your resume along with a brief summary of your relevant experience in composite fabrication and prototyping.