Senior Automation Reliability Technician

Torrey Holistics

Kansas City (KS)

On-site

USD 85,000 - 110,000

Full time

6 days ago
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Job summary

Torrey Holistics is seeking a Senior Automation Reliability Technician to own the health and performance of highly automated material handling and packaging lines.

The role emphasizes hands-on troubleshooting of conveyors, ASRS, PLCs, VFDs, servo systems, and networked control platforms, plus leading RCA and continuous improvement.

You will develop preventive maintenance programs, mentor junior technicians, coordinate with OEMs, and document performance in CMMS.

Qualifications

  • High School Diploma or equivalent required; technical training preferred.
  • 3+ years in industrial maintenance within automated environments.
  • Fluency with CMMS for documenting work and tracking asset performance.
  • Expert-level electrical controls troubleshooting and PLC diagnostics across automation platforms.

Responsibilities

  • Pinpoint and resolve advanced mechanical, electrical, and controls issues on conveyors, sortation equipment, ASRS, and packaging lines.
  • Perform deep-dive troubleshooting on PLC platforms, variable frequency drives, servo motion, and industrial networks (Ethernet/IP, Profinet).
  • Act as the technical owner for designated systems, tackling complex faults, timing challenges, and system-to-system integration problems.
  • Lead root cause analysis (RCA) activities and implement reliability enhancements that reduce downtime and improve throughput.
  • Design, refine, and execute preventive and predictive maintenance programs.
  • Interpret intricate electrical schematics, wiring diagrams, and technical documentation.
  • Coordinate with OEMs and third-party vendors to address escalated issues and execute upgrades.
  • Capture work history, system performance, and recommendations within our CMMS.
  • Support equipment trials, upgrades, and capital projects from planning through commissioning.
  • Coach and mentor Maintenance Technicians I & II, sharing best practices and safety-first habits.

Skills

Electrical troubleshooting
PLC diagnostics
Industrial networking
Motion control
Leadership
Mentoring
Root cause analysis
Problem solving

Education

High School Diploma or equivalent
Technical training

Tools

Variable Frequency Drives (VFDs)
Programmable Logic Controllers (PLCs)
Coordinate Measuring Machine (CMM)
CMMS

Job description

Step into a senior technical role where you own the health and performance of highly automated systems. As a Senior Automation Reliability Technician, you'll be the go-to expert for complex diagnostics, system stewardship, and continuous improvement across our material handling and packaging technologies.

A day on your shift

Schedule: Wednesday - Saturday, 5:30pm-4:00am

  • Pinpoint and resolve advanced mechanical, electrical, and controls issues on conveyors, sortation equipment, ASRS, and packaging lines.
  • Perform deep-dive troubleshooting on PLC platforms, variable frequency drives, servo motion, and industrial networks (Ethernet/IP, Profinet).
  • Act as the technical owner for designated systems, tackling complex faults, timing challenges, and system-to-system integration problems.
  • Lead root cause analysis (RCA) activities and implement reliability enhancements that reduce downtime and improve throughput.
  • Design, refine, and execute preventive and predictive maintenance programs.
  • Interpret intricate electrical schematics, wiring diagrams, and technical documentation.
  • Coordinate with OEMs and third-party vendors to address escalated issues and execute upgrades.
  • Capture work history, system performance, and recommendations within our CMMS.
  • Support equipment trials, upgrades, and capital projects from planning through commissioning.
  • Coach and mentor Maintenance Technicians I & II, sharing best practices and safety-first habits.
What you bring
  • Expert-level electrical controls troubleshooting and PLC diagnostics across automation platforms.
  • Hands-on experience with industrial networking, servo systems, and motion control.
  • Strong mechanical aptitude including power transmission, alignments, and component repair.
  • Leadership, mentoring, and advanced problem-solving capabilities.
  • High School Diploma or equivalent; technical training preferred.
  • 3+ years in industrial maintenance within automated environments.
  • Proven success leading complex troubleshooting and maintenance initiatives.
  • Fluency with CMMS for documenting work and tracking asset performance.
Physical demands
  • Ability to stand and walk throughout the shift.
  • Comfort with climbing, balancing, kneeling, crouching, and crawling for extended periods.
  • Reach, pull, push, and lift items up to 50 pounds of varying shapes and sizes.
  • Safely operate warehouse equipment (pallet jack, box cutter, carts) requiring coordinated movements.
Technical strengths we value
  • Mechanical troubleshooting proficiency
  • Experience with 120/208/240/480 VAC systems
  • Advanced electrical troubleshooting, including high-voltage systems
  • Industrial electrical background
  • Equipment diagnostics and troubleshooting
  • Mechanical systems and component repair
  • Lockout/Tagout (LOTO)
  • Equipment repair and preventive maintenance
  • Automation, conveyors, electrical, and mechanical systems
  • CMMS systems
  • Electrical and mechanical troubleshooting
  • Industrial maintenance experience
  • PLC troubleshooting
Tools and technologies you'll work with
  • CNC Automation Solutions
  • Variable Frequency Drives (VFD)
  • Coordinate Measuring Machine (CMM)
  • Programmable Logic Controllers (PLC)
  • Conveyor Systems
  • Servo Motors
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