Senior Automation Engineer - High-Volume Manufacturing

PerkinElmer

Woburn (MA)

On-site

USD 110,000 - 130,000

Full time

14 days+

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Job summary

Covaris in Woburn, MA is seeking a Senior Manufacturing Engineer to lead automation-focused design and integration for high‑volume consumables. You will drive ongoing support of automated manufacturing equipment, apply lean methods, and partner with R&D to optimize assembly, molding, and throughput.

Responsibilities include IQ/OQ/PQ, PFMEA, DOE, fixture design, PLC/HMI control schemes, and maintaining QSR/ISO13485 compliant documentation.

Qualifications

  • Bachelor's degree in Mechanical, Electrical, Manufacturing, or Automation Engineering.
  • 7+ years in manufacturing engineering with automation focus.
  • Hands-on experience with automated assembly equipment and robotics.
  • Experience with IQ/OQ/PQ, PFMEA and DOE workflows.
  • Familiarity with QSR/ISO13485 medical device environments.

Responsibilities

  • Design, specify, integrate and support automated manufacturing equipment for high-volume consumables.
  • Lead DFMA and design-for-automation with R&D to optimize parts for automation.
  • Provide hands-on support to production, troubleshoot lines, improve OEE and yield.
  • Write and execute IQ, OQ, PQ, validations, DOE and PFMEA.
  • Source automation tooling, design fixtures, and improve throughput and ergonomics.
  • Develop automation control schemes and PLC/HMI configurations.
  • Update manufacturing docs to meet QSRs and ISO13485 requirements.
  • Perform root-cause analysis and implement containment and corrective actions.
  • Apply lean methods to reduce waste and increase cell capacity.
  • Support NPI and transfer of new processes into production.

Skills

Automation
Design-for-manufacturability
OEE
Lean manufacturing
Troubleshooting
Teamwork
Communication

Education

Bachelor's in Mechanical, Electrical, Manufacturing, or Automation Engineering

Tools

SolidWorks
PLC/HMI
SCADA

Job description

Covaris in Woburn, MA is seeking a Senior Manufacturing Engineer to lead automation-focused design and integration for high‑volume consumables. You will drive ongoing support of automated manufacturing equipment, apply lean methods, and partner with R&D to optimize assembly, molding, and throughput.

Responsibilities include IQ/OQ/PQ, PFMEA, DOE, fixture design, PLC/HMI control schemes, and maintaining QSR/ISO13485 compliant documentation.

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