Senior Automation & Controls Engineer — Process Excellence

Element Solutions Inc

San Francisco (CA)

On-site

Full time

14 days+

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Job description

MacDermid Alpha Electronics Solutions, a business segment of Element Solutions Inc (NYSE: ESI), is renowned worldwide for its commitment to revolutionizing the electronics industry. With a legacy spanning over a century, we have continually set new benchmarks for excellence, reliability and sustainability in electronic materials.

  • Wafer Level Packaging - Revolutionizing wafer fabrication processes for enhanced efficiency and performance
  • Circuitry Solutions - Tailored solutions to meet the dynamic demands of modern circuitry
  • Electronics Assembly Solutions - Innovating semiconductor, surface mount technology, and power electronics assembly for unparalleled reliability
  • Advanced Materials and Joining - Engineering polymer and metal joining solutions for optimally performing circuits
  • Film & Smart Surface Solutions - Transforming electronics with cutting‑edge materials and technologies for enhanced functionality and reliability
  • Micromax – Elevating electronics through high‑performing, specialized inks and pastes

Across diverse sectors including automotive, consumer electronics, mobile devices, telecom, data storage, infrastructure, and AI, MacDermid Alpha Electronics Solutions has earned the trust of manufacturers worldwide. Our comprehensive range of high‑quality solutions and technical services enables the entire electronics supply chain, empowering businesses to thrive in today’s competitive landscape.

We embody the “Elements of our Culture” – our 5C’s: Challenge, Commit, Collaborate, Choose, and Care. These core values are the foundation of our organization and are embraced by our employees in their interactions with customers, colleagues, and other stakeholders to drive financial performance and create a rewarding work environment.

Who are we looking for?

This position is responsible for the development and implementation of process control and automation systems for new equipment and manufacturing processes. Key responsibilities include designing and deploying process control strategies, automation solutions, and data acquisition systems to support operational excellence. The role owns the full controls architecture—from sensor selection and safety‑instrumented systems to PLC/DCS programming and data integration—while collaborating closely with chemical process engineers, production, EHS, and R&D teams to drive consistent, high‑performance, and world‑class manufacturing outcomes.

What will you be doing?
  • Lead front‑end engineering and detailed design for new equipment, processes, reactors, wet benches, blending, and packaging lines.
  • Translate PFDs/P&IDs into I/O lists, control narratives, and cause‑&‑effect matrices.
  • Specify and configure PLC/DCS/HMI/SCADA platforms (Rockwell, Siemens, DeltaV, Opto 22, etc.) and industrial networks (EtherNet/IP, PROFINET, Profibus, Modbus).
  • Develop compliant code, sequential/batch logic, alarm strategies, and historian interfaces.
  • Lead FAT/SAT, startup, and on‑site commissioning; troubleshoot to root cause and drive continuous improvement.
  • Perform LOPA/SIL verifications, design safety‑instrumented functions, and ensure compliance with NFPA 70/79, UL 508A, and IEC 61511 in flammable, corrosive, or cleanroom environments.
  • Deploy data‑collection and visualization tools (OSI PI, SQL, Python) to monitor KPIs, reduce downtime, and increase OEE.
  • Prepare timelines for process control and automation projects.
  • Manage automation workstreams on CAPEX projects—scope, budget, schedule, vendor coordination, and documentation.
  • Promote best practices in code management, testing, and change control (ISA‑95/GAMP).
  • Stay current in process control technology to resolve problems using solutions that involve new techniques, technologies and concepts.
Who are You?
  • Automation Engineering or Electrical engineering Bachelor’s degree, MS degree preferred
  • 8+ years of hands‑on experience designing and commissioning PLC/DCS/HMI systems in batch or continuous chemical plants.
  • Proven expertise with at least one major platform (e.g., Rockwell ControlLogix, Siemens PCS7, Emerson DeltaV, ABB 800xA, Opto 22 or Honeywell Experion).
  • Strong grasp of instrumentation, process‑control theory and hazardous‑area classifications (ClassI/Div2, ATEX).
  • Experience with Industry 4.0 technologies and IIoT integration.
  • Knowledge of Python, C/C++, or other scripting languages for automation.
  • Familiarity with vision systems, servo drives, and safety PLCs.
  • Certifications such as TUV Functional Safety Engineer or Rockwell/Siemens certifications.
  • Demonstrated success leading multi‑disciplinary project teams and external automation integrators.
  • Excellent analytical, troubleshooting, and written/verbal communication skills.
We are Offering…

Opportunity for career growth, competitive compensation (competitive base salary and performance‑related bonus plan) and benefits packages (health, dental, and vision insurance, wellness program, PTO/h​olidays, 401(k)‑retirement plan with a company match). Innovative work environment where you will be part of a dynamic and collaborative team. Perks and incentives include paid parental leave, tuition reimbursement, and opportunities for professional development.

The typical base salary range for this position is between $109,341.00 and $164,011.00.

Equal Opportunity Employer

All qualified applications will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected category applicable under federal, state and local laws.

Nearest Major Market: San Francisco

Nearest Secondary Market: Oakland

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