Senior Automation Controls Engineer

LEAR CORPORATION; Novi (MI); On-site; USD 110,000 - 160,000; Full time

Job summary

Lear Corporation in Novi, Michigan is seeking a Senior Automation Controls Engineer to lead, implement and support automation projects across North America. You will develop electrical control systems, install robot cells, and provide SME guidance to integrate advanced automation solutions.

You will travel up to 40% for installations, mentor local engineers and help Kaizen initiatives, with a focus on safety, quality and efficiency improvements.

Qualifications

• Expert knowledge of PLCs and industrial automation standards.
• Experience with RSLogix/Studio5000 and FactoryTalk for control systems.
• Proficiency in programming languages used in automation projects.

Responsibilities

• Lead, implement and manage automation cell projects from concept to startup.
• Develop electrical control systems and robot cell standards across North America.
• Write, debug and optimize PLC software and SCADA scripts.
• Travel up to 40% across NA for installations and support.
• Mentor plant controls engineers and support Kaizen initiatives.

Skills

PLC programming

Structured text

Robotics programming

Industrial networking

Electrical drawings

Safety standards

Team development

Education

Bachelor’s Degree in Electrical and/or Software Engineering

Tools

RSLogix500

RSLogix5000

Studio5000

FactoryTalk View

Visual Basic

C++

C#

Python

AutoCAD

OPC

SCADA

Vision systems

Keyence cameras

AGV/AMR (bonus)

Job description

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We work hard for the people who work for us. We champion our teams. We foster collaboration, inclusion, respect and excellence. What we are trying to say is we want to be more for you.

We are your path to a better career, a better future, and a better you.

Our teams have invented groundbreaking technologies, flawlessly manufactured millions of products and earned a long list of awards. Year after year, we are one of the World's Most Admired Companies.

Our teams are the secret to our success. They are empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we all understand that we must work together to win.

Are you ready for a better career? A better future?

SENIOR AUTOMATION CONTROLS ENGINEER
NOVI, MICHIGAN

As a member of the Automation team, the Senior Automation Controls Engineer will be responsible for Leading, Supporting, Implementing, and Managing Automation projections while driving innovation in advancements.

The candidate will use their vast knowledge, experience, and resourcefulness to lead and implement automation cells and drive standards across North America. The candidate must be able to develop the concept, aid in the mechanical - lectrical design, install, train the receiving plant, and provide ongoing support for the robot cell. The candidate must also possess the skill to project lead other Integrators as a subject matter expert.

Advantages of working at Lear in the Automation group

• Drive Innovation with new advancements in Industry
• Opportunities for future training to broaden skills
• Be part of a team of experts to drive solutions that improve efficiencies, safety, and quality
• Work with multiple assembly plants and integrator.

Automation Controls Role

• Responsible for projects from technical specification to startup support
• Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
• Write, implement, and debug PLC software
• Develop contingency and disaster recovery plans
• Support install, launch and production of all cells.
• Support implementation of proven and newly developed advanced automation.
• Robust programming to increase equipment uptime without continuous intervention.
• Document and use existing control standards to develop requirements for automated cells
• Willingness to travel in North America – time traveling can be up to 30-40%
• Team Development
  • Mentor and Train plant controls engineers and support production as needed.
  • Communicate across cross functional groups
  • Support Kaizen, Improvement walks, and Error proofing projects

Qualifications:

• Expert in RSLogix500, RSLogix5000, Studio5000, and FactoryTalk View
• Ability to navigate and interpret structured text programming languages like Visual Basic, C++, C#, and Python
• Fanuc and Universal Robotics Programming or basic understanding with Robotics
• Knowledgeable of I/O link, AB components, drive control, Keyence cameras, and industrial networking
• Basic experience with Vision systems to guide robot – offsets
• Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
• Supporting member of Risk Assessments on all automated equipment
• Ability to read and create electrical drawings in AutoCAD
• Coordinate and manage controls systems
• Communication with external manufacturing system/MES and OPC
• Experience with SCADA systems
• Must be a creative thinker, results oriented, focused, and attentive to detail and accuracy
• Self-driven and willingness to work long hours during installations, if required
• Willingness to travel up to 40% of the time
• Bonus: Automated Guided Vehicles (AGV/AMR) experience
• Team Development
  • Mentor and Train plant controls engineers and support production as needed.
  • Communicate across cross functional groups
  • Support Kaizen, Improvement walks, and Error proofing projects

Minimum Qualifications:

• Bachelor’s Degree in Electrical and/or Software Engineering
• 5 -15 years’ experience in a similar role

Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.

Candidates must be legally authorized to work in the United States without sponsorship.