Senior Advanced Manufacturing Engineer - Process Optimization

Generac Power Systems Inc; North Prairie (WI); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Onsite gym

Café near site

Free parking

Summer hours

Jeans Day

Product loan and discount programs

401(k) plan

Job summary

Generac Power Systems Inc. is seeking an experienced Senior Advanced Manufacturing Engineer to lead lean deployment and integrate new technologies across our manufacturing operations.

This role focuses on transforming facilities, enabling technology transfer, and delivering high-value processes that strengthen our competitive position. You will drive continuous improvement, coordinate NPI launches, and ensure synchronized material and information flows while collaborating with shop floor

Qualifications

• Bachelor's degree in Engineering or Industrial Technology or equivalent.
• Proficiency in CAD software (AutoCAD, SolidWorks or ProE).
• Knowledge of lean principles and process improvements.
• Diverse project leadership experience across functions.
• Experience in high-mix, high-volume production environments.

Responsibilities

• Lead deployment of lean manufacturing methodologies across facilities.
• Coordinate New Product Introductions (NPI) in operations.
• Transform facilities and oversee technology transfer and line modernization.
• Drive continuous improvement initiatives and standard work across value streams.
• Ensure synchronized product, material and information flows for cost efficiency.
• Promote shop-floor engagement and breakthrough ideas to improve results.

Skills

CAD

Lean manufacturing

Problem solving

Cross-functional collaboration

Project management

Communication

Education

Bachelor's degree in Engineering or Industrial Technology

Tools

CAD software

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most.For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.Ready to Power a Smarter World with us?The Senior Advanced Manufacturing Engineer is responsible for leading the deployment of lean manufacturing methodologies, and to use and integrate innovative technology and/or processes designed to enhance Generac’s manufacturing-based business development capabilities. Through the utilization of lean line architectures and relevant technologies, he/she will be responsible for incorporating lean design and business process innovation that delivers high value-added processes and products in ways that create a competitive advantage within the power generation industry. This will be achieved through the combination of lean manufacturing techniques that increase productivity and deliver asset and operations optimization with the target of creating world class manufacturing capabilities that integrate the latest-gen machinery with (process/work) systems through a holistic approach to business operations, using a high level of technology and lean expertise throughout every step of the company’s value chain.Essential Duties and Responsibilities:Significant contributions to the implementation of Generac Fulfillment System (GFS) across Order-to-Cash process (Plan, Source, Make, Deliver & Service).Responsible for leading and coordinating the successful launch of New Product Introductions (NPI) within operations.Lead and contribute to facility transformation, technology transfer and ongoing maintenance of mixed model lines or value streams.Lead and ensure ongoing success of process improvement initiatives by implementing policies, procedures and process documentation.Lead and implement demand driven principals and strategies that supports operational excellence and long range plans. (Flexibility, Speed & Responsiveness)Lead and ensure product, material and information streams flow and are synchronized to produce maximum efficiencies and lowest cost of operation.Leader in creation of innovative ideas to improve business results.Deploy standard Generac tools, methodologies, standards, practices and processes.Lead and implement objectives to include continuous improvement initiatives to achieve customer satisfaction and fulfillment needs.Work closely with shop floor personnel to promote ongoing Continuous Improvement of manufacturing methods, systems and controls.Responsibility for area layouts, process definition, and equipment justification, selection, and implementation.Minimum Qualifications:Bachelor’s Degree in Engineering or Industrial Technology;5+ years related experience in the Engineering function within a similar working environment;Additional Qualifications:Proficiency in CAD (AutoCAD, Solid Works and/or ProE);Excellent organizational, written and oral communication skills;Knowledge of lean principles and process improvements;Diverse skills and experience leading projects;Experience collaborating cross-functionally to achieve desired results;Experience operating in high mix, low volume and high volume, low mix production environments;Demonstrated skills in problem solving and conflict resolution;Proven track record of successfully managing shifting deadlines and priorities in a fast paced environment.Project Management Certification.Great Reasons to work for Generac:Competitive Benefits: Health, Dental, Vision, 401k and many moreState-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activitiesScheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workersEligible for summer hours! (Memorial Day – Labor Day)Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generatorsWe believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.Every day is Jeans Day! Dress for your day.Product loan and discount programsPhysical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus.“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”