SAP Manufacturing PLM Windchill Integration Lead - Functional Managing Consultant

Bart & Associates, LLC; Los Alamos (NM); On-site; USD 150,000 - 230,000; Full time

Job summary

Bart & Associates, LLC is seeking an SAP Manufacturing PLM Windchill Integration Lead - Functional Managing Consultant to support a federal government client in a highly secure environment. You will lead the functional design and governance of SAP ERP/S4HANA and Windchill PLM integration across defense and energy manufacturing programs.

The ideal candidate brings deep SAP engineering and materials management expertise with Windchill PLM, capable of coordinating across engineering, manufacturing,

Qualifications

• Deep functional knowledge of SAP engineering changes, ECM, CA, DMS, and Material Master in PLM integration.
• Hands-on experience designing SAP-Windchill PLM integration including eBOM/mBOM synchronization and change order workflows.
• Knowledge of Windchill PLM for product structure management and configuration management.
• Experience leading PLM integration workstreams on complex SAP programs in defense/manufacturing sectors.

Responsibilities

• Serve as functional lead for SAP-PLM Windchill integration, define end-to-end architecture and data flows.
• Lead requirements workshops with stakeholders and document functional specifications.
• Design and govern bidirectional data exchange between SAP and Windchill including data mapping and middleware configurations.
• Manage PLM integration workstream through full program lifecycle and mentor junior consultants.
• Translate PLM requirements into interface specs and data mappings for middleware.
• Define and execute integration testing strategies across SAP-Windchill boundary.
• Identify and resolve integration gaps and data governance issues.
• Develop and maintain design documents, test scripts, and runbooks.
• Advise on best practices and release impact across platforms.
• Ensure compliance with federal defense engineering standards and security protocols.

Skills

SAP-PLM integration

Functional leadership

Requirements gathering

Data governance

Clear communication

Security/compliance

Education

Bachelor's degree in Systems/Mechanical/Industrial IT or related

Tools

SAP PI/PO

SAP Integration Suite

Windchill PLM

eBOM/mBOM synchronization

Job description

Job Title

SAP Manufacturing PLM Windchill Integration Lead - Functional Managing Consultant

At B&A, we foster a values-driven culture focused on dedication, commitment, partnership, trust, and recognition. We deliver for our customers since 1988 and provide opportunities to learn and grow. We seek entrepreneurial thinkers who collaborate as one team to drive value for clients.

Job Summary

B&A is seeking a SAP Manufacturing PLM Windchill Integration Lead - Functional Managing Consultant to support a federal government client operating within a classified environment. This role leads the functional design, governance, and sustainment of the integration between SAP ERP/S4HANA and the PTC Windchill Product Lifecycle Management (PLM) platform across defense and energy sector manufacturing programs. The ideal candidate has deep functional expertise in SAP engineering and materials management processes and PTC Windchill PLM, with leadership capability to manage complex integration workstreams and coordinate across engineering, manufacturing, IT, and program management stakeholders in a highly secure environment.

Responsibilities

• Serve as the functional lead for the SAP - PTC Windchill PLM integration workstream, defining end-to-end integration architecture, data flows, and process alignment between SAP ERP/S4HANA and the Windchill PLM platform
• Lead requirements-gathering workshops and solution design sessions with federal engineering, manufacturing, IT, and program management stakeholders to document PLM integration requirements and establish functional specifications
• Design and govern bidirectional data exchange between SAP and Windchill, including eBOM to mBOM synchronization, change order management, document management, and part master data alignment
• Manage the PLM integration workstream across the full program lifecycle from design and build through testing, cutover, and post-go-live stabilization, providing oversight and mentorship to junior consultants
• Collaborate with SAP functional consultants, Windchill administrators, and technical integration teams to translate functional PLM requirements into interface specifications, data mapping rules, and middleware configurations
• Define and execute integration testing strategies including unit testing, string testing, and end-to-end scenario validation across the SAP - Windchill integration boundary
• Identify and resolve functional integration gaps, data governance issues, and process misalignments between SAP and Windchill during design, testing, and steady-state operations
• Develop and maintain functional integration design documents, interface specifications, test scripts, cutover runbooks, and end-user training materials
• Serve as a subject matter expert on SAP - PLM Windchill integration best practices, advising on system enhancements, interface governance, and release update impacts across both platforms
• Ensure all PLM integration solutions remain compliant with federal defense engineering standards, configuration management requirements, and security protocols applicable to the classified operating environment

Education and Experience

• Minimum of eight (8) years of experience in SAP configuration and implementation with demonstrated experience leading SAP - PLM integration efforts
• Minimum of three (3) years of direct experience working with PTC Windchill PLM in a configuration, integration, or functional lead capacity
• Demonstrated proficiency in SAP - Windchill PLM integration including eBOM/mBOM synchronization, engineering change order management, document master data exchange, and part master alignment
• Bachelor's degree from an accredited college or university in Systems Engineering, Mechanical Engineering, Industrial Engineering, Information Technology, or a related field

Required Skills

• Deep functional knowledge of SAP Engineering Change Management (ECM), Classification (CA), Document Management System (DMS), and Material Master data as they relate to PLM integration
• Hands-on experience designing and managing SAP - Windchill PLM integration including eBOM/mBOM synchronization, part and document master data exchange, and engineering change order workflows
• Working knowledge of PTC Windchill PLM including product structure management, change and configuration management, document vaulting, and workflow administration
• Experience leading PLM integration workstreams on complex SAP programs involving PTC Windchill or comparable PLM platforms (e.g., Teamcenter, ENOVIA)
• Ability to bridge functional and technical teams by translating PLM business process requirements into interface specifications, data mapping documents, and middleware configuration guidance
• Strong understanding of integration middleware technologies (e.g., SAP PI/PO, SAP Integration Suite, or equivalent) as they apply to SAP - PLM data exchange
• Familiarity with federal defense engineering and configuration management standards including MIL-STD-31000, MIL-HDBK-61, and EIA-649 as they relate to PLM data governance
• Strong communication and client-facing skills with the ability to convey complex PLM integration concepts to engineering, manufacturing, IT, and senior program leadership
• Experience working within federal, defense, or classified environments with adherence to strict cybersecurity, configuration management, and operational security protocols

Desired Skills

• PTC Windchill functional or administrator certification, or SAP PLM certification
• Experience with SAP S/4HANA Engineering Control Center (ECTR) and its integration with Windchill for embedded PLM scenarios
• Familiarity with Model-Based Systems Engineering (MBSE) and its impact on PLM data structures in defense program environments
• Knowledge of nuclear or defense product lifecycle and configuration management requirements applicable to DOE national laboratory or weapons complex environments
• Experience supporting Agile or SAFe delivery methodologies within federal IT programs
• Prior experience on DOE, DOD, or other federal agency SAP - Windchill PLM integration programs

Security Clearance

• Active Top Secret (TS) or DOE Q clearance is required; eligibility for SCI access may be required depending on program assignment

EEO

B&A provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. B&A complies with applicable state and local laws governing non-discrimination in employment in every location in which the company has facilities. This policy covers conduct occurring at B&A's offices, and other workplaces (including client sites) and all other locations where B&A is providing services, and to all work-related activities.

EEO is the Law

B&A participates in e-Verify. We provide the Social Security Administration (SSA) and, if necessary, the Department of Homeland Security (DHS) with information from each new employee's I-9 Form to confirm work authorization.