Rugged Hardware Systems Architect

Torrey Holistics; Sterling (VA); On-site; USD 85,000 - 130,000; Full time

Job summary

Kform is a forward-looking defense hardware company seeking a Mechanical Engineer to drive end-to-end mechanical design for rugged, production-ready hardware. You will translate requirements into robust assemblies, fixtures, and tooling using SolidWorks, while coordinating with machinists and suppliers on tolerances, finishes, and revision control.

The role involves hands-on prototyping, test setup, and documenting design rationale to support rapid iteration from concept to production.

Qualifications

• Bachelor-level engineering degree required or equivalent.
• Strong fundamentals in CAD modeling, tolerancing, and structural design.
• Experience with rapid prototyping, shop tools, inspection equipment, and physical hardware.

Responsibilities

• Own end-to-end mechanical design for complex products, including assemblies and enclosures.
• Develop detailed models, drawings, and assemblies with production-grade dimensions and revisions.
• Design for manufacturability considering weight, packaging, thermal behavior, and environmental exposure.
• Plan and execute validation for fit/function, durability, and reliability.

Skills

SolidWorks

CAD modeling

Tolerance analysis

GD&T awareness

Electronics packaging

Thermal management

Prototype fabrication

Technical documentation

Configuration control

Education

BS in Mechanical Engineering, Mechatronics, Aerospace, Manufacturing Engineering, or related field

Tools

SolidWorks

Onshape

Job description

Kform is a forward-looking defense hardware company seeking a Mechanical Engineer to drive end-to-end mechanical design for rugged, production-ready hardware. You will translate requirements into robust assemblies, fixtures, and tooling using SolidWorks, while coordinating with machinists and suppliers on tolerances, finishes, and revision control.

The role involves hands-on prototyping, test setup, and documenting design rationale to support rapid iteration from concept to production.