RETORT OPERATOR - MID SHIFT - PACKAGING

Dairy Farmers of America; Schulenburg (TX); On-site; USD 25,000 - 33,000; Full time

Job summary

Dairy Farmers of America is seeking a production operator to operate retorts and related systems in a 2PM–10PM shift. Starting pay is $18.50 with an increase to $23.66 after 90 days, plus a $50/hour shift differential for the applicable shifts.

The role requires a High School Diploma or GED, basic computer skills, and the ability to perform arithmetic and keep accurate inventory via SAP. Candidates should be comfortable working in a team and following strict operating procedures.

Qualifications

• High School Diploma or GED required.
• Basic computer skills required.
• Ability to perform arithmetic operations (rates, ratios, percentages).
• Good verbal and written communication skills.
• Ability to work in a team-based structure and contribute to team efforts.

Responsibilities

• Ensures all systems (pumps, power, charts, steam, retorts, etc.) are functioning correctly prior to startup.
• Monitors all charts, meters, gauges, thermometers, chlorine, ozone checks, and related equipment during processing.
• Aids Retort Assistant when necessary.
• Follows the Filed Operating Process at all times.
• Isolates product when a deviation occurs and informs management and QC.
• Manually operates retorting systems when automatic systems fail.
• Monitors Hydrocooler pasteurizer temperature and clears jars from Hydrocooler exit.
• Reports maintenance issues and submits work orders.
• Notifies Supervisor of mechanical or process malfunctions.
• Maintains control and segregation of product with deviations and holds.
• Sanitizes loaders/unloaders, conveyors, floors during changeovers.
• Runs water ballasts in retorts during hot fill to catch issues early.
• Monitors Cooling Tower pumps.
• Operates loaders, unloaders, and shuttle car functions as needed.
• Uses SAP to maintain accurate inventory levels and traceability.
• Assists maintenance personnel when a Retort is down.
• Follows DFA GMPs and sanitation requirements.
• Performs Master Sanitation List tasks when production is not running and when running Hot Fill.
• Handles cleaning chemicals safely with appropriate PPE.
• Maintains a safe environment at all times.
• Assists in training new operator.
• Works well in a team-based structure.

Skills

Basic computer skills

Math skills

Effective communication

Teamwork

Safety awareness

Education

High School Diploma or GED

Tools

Lock Out/Tag Out

Job description

General Purpose

Operates the Retorts and all related functions.

General Purpose

Operates the Retorts and all related functions.

Job Duties And Responsibilities

• Ensures all systems i.e. pumps, power, charts, steam, retorts, etc., are functioning correctly prior to startup.
• Monitors all charts, meters, gauges, thermometers, chlorine, ozone checks, and related equipment during processing.
• Aids Retort Assistant when necessary.
• Follows the Filed Operating Process at all times.
• Isolates product when a deviation or hold from Filed Operating Process occurs, and informs management and QC.
• Manipulates retorting systems manually, such as valves, when automatic systems fail.
• Monitors temperature of Hydrocooler pasteurizer, clears jars from Hydrocooler exit and surge table during hot fill production.
• Reports maintenance issues as they occur and submits work orders when necessary.
• Notifies Supervisor of any mechanical or process malfunctions as they occur.
• Maintains control and segregation of product with deviations and holds.
• Sanitizes loaders/unloaders, conveyor systems, floors, etc., during changeovers.
• Runs water ballasts in the retorts during hot fill production to ensure that retort issues are caught before product processing begins.
• Monitors Cooling Tower pumps
• Operates loaders, unloaders, and shuttle car functions when necessary.
• Utilize scanners or thin client units to make SAP transaction for the purpose of maintain accurate inventory levels and ensuring reliable product traceability.
• Assist Maintenance personnel when a Retort is down by performing test runs with water ballasts to ensure Retort is back on line as soon as possible.
• Follows all DFA Good Manufacturing Practices (GMPs) and work in a manner consistent with all corporate, regulatory quality, and sanitation requirements.
• Performs items on Master Sanitation lists when production is not running and when running Hot Fill.
• Handles cleaning chemicals in a safe manner utilizing safety equipment such as gloves, eyewear, etc.
• Maintain safe environment and perform other duties in a safe manner at all times.
• Assist in training new operator.
• Ability to function in a team based structure and positively contribute to team based efforts.
• Other duties as assigned by supervisor.

Shift Hours - 2PM - 10PM - MONDAY - FRIDAYS / SATURDAYS POSSIBLE BASED ON DEMAND

Starting Pay - $18.50 / Increase to $23.66 @ 90 Days

• 50/HOUR SHIFT DIFF WITH SHIFTS STARTING AT 2PM , EEO/AA/Female/Minority/Disabled/Veteran
• High School Diploma or General Education Degree (GED)
• Basic computer skills
• Ability to add, subtract, multiply and divide using whole numbers, common fractions and decimals.
• Ability to compute rate, ratio and percentage.
• Perform necessary routine cleaning and preventive maintenance
• Knowledge with machines, tools, equipment and Lock Out/Tag Out.
• Effective Communication - Verbal & Written