Research & Development Engineer II

Byrne Dairy; Town of Skaneateles (NY); On-site; USD 90,000 - 150,000; Full time

Benefits offered by this job

Health insurance

Dental Insurance

Vision Insurance

Quarterly profit-sharing program

401K Company match

Job summary

Tessy Plastics in Skaneateles, NY is hiring an R&D Engineer II to develop designs meeting customer needs and manufacturability, collaborating across Sales, Automation, Quality, and Engineering. You will lead proto-mold development, lab operations, and pilot automation, shaping the path from TRL 1 to production.

The role requires proficiency in 3D CAD, strong problem-solving, and knowledge of medical device quality systems. Compensation reflects market range with bonus potential.

Qualifications

• College degree with 5+ years of experience highly desired or a high school diploma/GED with 7+ years of experience.
• Proficiency in a 3D CAD package (e.g., SolidWorks, Autodesk Inventor, Siemens NX, or equivalent).
• Broad knowledge surrounding driving product development via pilot to scaled automation platforms.
• Medical device Quality systems knowledge surrounding design/history through manufacturing to customer delivery.
• Strong attention to detail with a high degree of accuracy.
• Ability to apply logical and scientific thinking to a wide range of problems.
• Advanced problem-solving skills with the ability to identify root causes of molding and assembly issues.
• Toolroom equipment experience related to prototype development activities preferred.

Responsibilities

• Program Strategy & Full Ownership – Define product design specs, TRL levels, pilot/production path, and handoffs; plan work, anticipate challenges, organize resources; own development programs end-to-end.
• DFM Strategy & Tooling Specifications – Drive DFM for proto-mold and production, including design, build, tooling, process development, and cycle time optimization; verify sample quality with QA.
• Customer Reporting & TRL Documentation – Define requirements with customers and deliver reports documenting TRL readiness and requirements through studies and trials.
• Pilot Processes, OEM Interface & Materials Knowledge – Serve as SME interface with customers through TRL 1–3, transition ownership to NPD Automation at TRL 4, apply advanced resin knowledge.

Skills

5+ years experience

3D CAD proficiency

Analytical problem solving

Attention to detail

Logical and scientific thinking

Education

College degree or equivalent with experience

Tools

SolidWorks

Autodesk Inventor

Siemens NX

Job description

POSTING DATE: 07.10.2026

Skaneateles, NY – On Site

Why Tessy?

Since 1973, Tessy Plastics has been a global leader in injection molding and custom automated assembly solutions, partnering with top brands across the Medical, Pharmaceutical, Diagnostics, Consumer Healthcare, and Consumer markets.

With 3.2M+ sq. ft. of FDA/GMP-compliant facilities and operations in the U.S. and China, we turn complex ideas into high-performance manufacturing solutions – and we’re just as proud to be a great place to build a career.

Your Role at Tessy

The Research and Development Engineer II is responsible for developing and refining product designs that meet customer requirements and are optimized for manufacturability, including determining design and tooling specifications, selecting appropriate rapid prototyping methods, and providing design-for-manufacturability guidance directly to customers. These roles involve collaborative work across Sales, Automation, Quality, and Engineering departments to support quoting for prototype molds, work cells, and potential automation solutions, as well as providing ongoing engineering and technical support throughout development and characterization efforts. The position also encompasses the design, build, and characterization of pilot manual/semi-automated cells while integrating new technologies to continuously enhance molding and assembly processes.

What You’ll Be Doing:

• Program Strategy & Full Ownership – Determine product design specifications, define TRL levels and the path to pilot/production, and outline departmental handoffs; establish clear work plans, anticipate challenges, and organize resources efficiently. Own full development programs encompassing proto mold/demold strategy, lab operations, pilot automation, fixture design, drawings, and data validation, exercising authority and accountability to ensure customer interactions instill confidence across internal and external Tessy teams.
• DFM Strategy & Tooling Specifications – Define and drive DFM strategy for proto-mold and production opportunities, including design, build, procurement, pilot process development, and cycle time optimization; verify sample quality with QA on official metrology and select optimal rapid prototype technologies to confirm design intent. Determine and confirm development tooling specifications for molding and secondary operations, understanding how tooling decisions impact profitability and program outcomes.
• Customer Reporting & TRL Documentation – Collaborate with customers to define requirements and deliver clear, precise reports documenting TRL readiness and achievement of established requirements through engineering studies, R&D reports, trials, and other technical documentation; communicate findings tactfully and effectively at all levels.
• Pilot Processes, OEM Interface & Materials Knowledge – Serve as SME and primary technical interface with customers through TRL 1–3, transitioning ownership to NPD Automation at TRL 4, with continued R&D support beyond for OEM automation efforts. Apply advanced resin material knowledge to drive selection based on performance, cost, and manufacturability, identifying and evaluating new polymer compound opportunities.

What You’ll Bring:

• College Degree with 5+ years of experience highly desired OR High School Diploma/GED with 7+ years of experience.
• Proficiency in a 3D CAD package (e.g., SolidWorks, Autodesk Inventor, Siemens NX, or equivalent).
• Broad knowledge surrounding driving product development via pilot to scaled automation platforms.
• Medical device Quality systems knowledge surrounding design/history through manufacturing concluding at customer delivery preferred. FDA, ISO standards, PFMEA’s, CAPA.
• Strong attention to detail with a high degree of accuracy.
• Ability to apply logical and scientific thinking to a wide range of problems.
• Advanced problem-solving skills with the ability to systematically identify root causes of molding and assembly issues
• Toolroom equipment experience related to prototype development activities preferred.

Compensation:

Annual Salary Range: $90,000–$150,000

The range displayed on each job posting reflects the minimum and maximum target base pay for new hire salaries of the position. This position may also be eligible for discretionary bonuses. Within the range, individual pay is determined by additional job‑related factors, including knowledge, skills, experience, tenure and relevant education or training. The pay scale is subject to change depending on business needs. Your Recruiter can share more about the specific salary range or benefits during the hiring process.

Benefits:

Health, Dental & Vision Insurance: 100% employer-paid for employee-only coverage, +1 and Family coverage options available

• Additional Incentives: Quarterly profit-sharing program
• 401K Company match

Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment visa at this time.