Reliability Engineer – RCM & Asset Data Integration

Intellectt Inc; Houston (TX); On-site; USD 90,000 - 120,000; Full time

Job summary

We are seeking a Reliability Engineer with hands-on experience in Reliability Centered Maintenance (RCM) and ReliaSoft applications. The role focuses on executing RCM studies, analyzing failure data, and translating outputs into SAP PM or equivalent EAM/CMMS systems.

Strong technical analysis and stakeholder collaboration are required, with the ability to manage multiple asset groups independently. Key skills include RCM, FMEA, ReliaSoft, Weibull modeling, SAP PM/Maximo, RCFA, and reliability

Qualifications

• Experience independently leading end-to-end RCM studies for rotating, static, electrical, and instrumentation assets.
• Experience developing RCM registers, FMEA worksheets, criticality assessments, maintenance strategy documents, and gap-analysis reports.
• Experience translating RCM/FMEA outputs into PM task lists, maintenance items and plans, task intervals, spares linkages, and job plans within enterprise maintenance systems.
• Ability to manage multiple equipment groups and assets while collaborating with reliability, maintenance, operations, engineering, and master data teams.

Responsibilities

• Execute RCM studies and analyze failure data.
• Develop maintenance strategies and task intervals.
• Translate RCM/FMEA outputs into PM task lists and maintenance plans within SAP PM or equivalent EAM/CMMS.
• Collaborate with reliability, maintenance, operations, engineering, and master data teams to coordinate asset data integration.

Skills

RCM

FMEA

criticality ranking

maintenance task selection

RCM workshop facilitation

ReliaSoft

Weibull++

BlockSim

XFMEA/RCM++

failure data analysis

Weibull modeling

reliability simulations

SAP PM

Maximo

EAM/CMMS

Functional Location structures

maintenance plans

master data

RCFA

bad-actor identification

failure mode libraries

reliability statistics

Tools

Maximo

ECC or equivalent ERP

Job description

We are seeking a Reliability Engineer with hands-on experience in Reliability Centered Maintenance (RCM), ReliaSoft applications, reliability modeling, and asset data integration. The role focuses on executing RCM studies, analyzing failure data, developing maintenance strategies, and translating RCM/FMEA outputs into SAP PM or equivalent EAM/CMMS systems. The position requires strong technical analysis, documentation, stakeholder collaboration, and the ability to manage multiple asset groups independently.

Key Skills

• Reliability Centered Maintenance (RCM), FMEA, criticality ranking, maintenance task selection, and RCM workshop facilitation
• ReliaSoft suite including Weibull++, BlockSim, XFMEA/RCM++, failure data analysis, Weibull modeling, and reliability simulations
• SAP PM or equivalent EAM/CMMS such as Maximo, including equipment hierarchy, Functional Location/Technical Object structures, maintenance plans, and master data
• Root Cause Failure Analysis (RCFA), bad-actor identification, failure mode libraries, reliability statistics, and reliability improvement

Required Qualifications

• Experience independently leading end-to-end RCM studies for rotating, static, electrical, and instrumentation assets
• Experience developing RCM registers, FMEA worksheets, criticality assessments, maintenance strategy documents, and gap-analysis reports
• Experience translating RCM/FMEA outputs into PM task lists, maintenance items and plans, task intervals, spares linkages, and job plans within enterprise maintenance systems
• Ability to manage multiple equipment groups and assets while collaborating with reliability, maintenance, operations, engineering, and master data teams

Additional Skills

• Knowledge of MTBF, MTTR, hazard rates, reliability block diagrams, and reliability statistics
• Experience conducting RCFA and supporting defect elimination and reliability improvement initiatives
• Strong communication and presentation skills with technical and non-technical stakeholders
• Ability to support knowledge transfer and coaching on RCM methodology and ReliaSoft tool usage