Quality Program Manager

BAE Systems, Inc.; Louisville (KY); On-site; USD 120,874 - 205,486; Full time

Benefits offered by this job

Health, dental, and vision insurance

401(k) savings plan

Paid time off and holidays

Job summary

BAE Systems, Inc. is seeking a Quality Manager at its Louisville, Kentucky location. This role focuses on overseeing product quality in a challenging manufacturing environment with rigorous standards. The ideal candidate will possess a relevant Bachelor’s degree and significant experience in quality management systems.

The role requires strong communication skills and expertise in quality methodologies, along with the ability to develop quality training and support audits.

Qualifications

• 8+ years of progressive experience in a low-rate manufacturing environment.
• Experience with ISO 9001 and AS9100 audit processes.
• Demonstrated expertise in quality management concepts.

Responsibilities

• Ensure product and process quality meets rigorous standards.
• Support internal and external audits for compliance.
• Develop and deliver quality training for staff.

Skills

Quality management systems

Root cause analysis

Statistical process control

Geometric Dimensioning and Tolerancing

Communication skills

Education

Bachelor's degree in Mechanical Engineering or related field

Master's degree in a relevant engineering discipline (preferred)

Tools

Minitab

Job description

Job Description

We are seeking a highly motivated and experienced Quality Manager to join our team at the Louisville, Kentucky Naval weapons systems manufacturing site. In this critical role, you will be responsible for ensuring the quality of highly complex, low-rate products and you will play a critical role in supporting manufacturing and engineering operations by ensuring product and process quality meets rigorous standards. The ideal candidate will possess a strong understanding of quality management systems and principles, with a proven ability to implement and improve quality in a challenging manufacturing environment.

Required Education, Experience, & Skills

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field.
• 8+ years of progressive experience as a Quality Manager in a low-rate manufacturing environment, specifically supporting large weapon systems and structures.
• Demonstrated expertise in interpreting and applying ASME Y14.5 Geometric Dimensioning and Tolerancing (GD&T).
• Experience with quality management systems (e.g., ISO 9001, AS9100) and internal/external audit processes.
• Proven experience with root cause analysis methodologies (e.g., 8D, 5 Whys, Fishbone diagrams) and CAPA implementation.
• Familiarity with statistical process control (SPC) and process capability analysis (CpK, PpK).
• Excellent communication, interpersonal, and problem-solving skills.
• Ability to work independently and as part of a cross-functional team in a dynamic manufacturing environment.
• Support internal and external audits (e.g., ISO 9001, AS9100) and ensure compliance with relevant industry standards and customer requirements.
• Develop and deliver quality training to quality and manufacturing personnel on best practices, quality tools, and inspection techniques.
• Generate comprehensive quality reports, trend analysis, and performance metrics for higher level management review.

Preferred Education, Experience, & Skills

• Master's degree in a relevant engineering discipline.
• ASQ Certifications (e.g., CQE, CMQ/OE, CQA).
• Knowledge of lean manufacturing principles and Six Sigma methodologies.
• Proficiency in Minitab or other statistical software.
• Lead a team of Quality Engineers ensuring alignment with quality policy, strategic objectives and organization goals that drive to Zero Defect plans and Strategy.
• Develops a highly capable quality engineering staff by recruiting, organizing and developing team.
• Collaborate with value stream and program leadership for planning, execution, and management of critical business performance, process improvements, and other strategic initiatives.
• Develop and implement program quality plans and procedures.
• Support BOE development and delivery; collaborate on programmatic quality planning.
• Conduct thorough root cause analysis and implement effective corrective and preventive actions (CAPA) for non-conformances related to machining and build processes.
• Lead in-depth analysis of quality metrics and trends to identify systemic issues and improvement opportunities.
• Interpret complex engineering drawings, specifications, and GD&T requirements to ensure product conformance and establish appropriate inspection methodologies.

Pay Information

Full-Time Salary Range: $120,874 - $205,486

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.