Quality Process Engineer

Shawfloorscareers; Andalusia (AL); On-site; USD 70,000 - 100,000; Full time

Job summary

Shaw Industries is seeking a Quality Process Engineer to analyze quality trends and testing data to identify opportunities for improvement. This role will support operations across Extrusion, Twisting, and Heatset with technical troubleshooting and process optimization.

The position emphasizes driving continuous improvement, coordinating audits, leading SPC, and collaborating with suppliers and cross-functional teams to ensure product quality and performance.

Qualifications

• Bachelor’s degree is required.
• Engineering degree is preferred.
• Six Sigma Black Belt training or willingness to complete training.
• Manufacturing environment experience is a plus.

Responsibilities

• Lead and participate in audits to ensure quality and operational standards.
• Support Extrusion, Twisting, and Heatset operations with quality leadership and data analysis.
• Lead SPC monitoring, analysis, and coaching for process improvements.
• Drive root cause investigations and preventive actions to reduce defects.
• Collaborate with yarn suppliers, equipment vendors, and Yarn Technical to resolve quality concerns.
• Represent quality during customer visits and feedback reviews.
• Oversee laboratory operations including maintenance and calibration.
• Develop, revise, and implement SMS procedures and Standard Work.
• Lead the laboratory Tiered Accountability process with cross-functional teams.
• Provide oversight for MOC activities and corrective actions.
• Partner with the Quality Manager to drive quality initiatives and audits.
• Prepare and publish quality reports to monitor performance and trends.

Skills

Plan & Organize

Good Judgement

Drive Results

Coach & Support

Building Trust

Interpersonal Skills

Communication

Education

Bachelor's degree

Engineering degree preferred

Job description

Job Title

Quality Process Engineer

Position Overview

Shaw is hiring a Quality Process Engineer to analyze quality trends and testing data to identify opportunities for improvement, enhance product quality, and support operational excellence. Provide technical expertise in troubleshooting and improving processes and equipment in the lab and across Extrusion, Twisting, and Heatset operations.

Responsibilities:

• Lead and participate in internal and external SMS audits, ensuring compliance with quality and operational standards.

• Support Extrusion, Twisting, and Heatset operations through quality leadership, technical expertise , data analysis, and continuous improvement initiatives.

• Lead SPC monitoring, analysis, and coaching efforts, utilizing statistical data to drive process improvements, reduce variation, and improve product quality.

• Drive root cause investigations, corrective actions, and preventive measures to reduce off-quality events and improve process performance.

• Partner with yarn suppliers, equipment vendors, and Yarn Technical to evaluate materials and systems, resolve quality concerns, and ensure products meet performance expectations.

• Serve as the quality representative during customer visits and feedback reviews, addressing concerns and supporting continuous improvement efforts.

• Lead laboratory operations, including equipment maintenance and calibration programs, ensuring testing accuracy, measurement integrity, equipment reliability, and technical support for laboratory personnel. Manage lab personnel including scheduling overtime and maintaining time.

• Coordinate the development, revision, and implementation of SMS procedures and Standard Work to promote safe, consistent, and efficient operations.

• Lead the laboratory Tiered Accountability process and collaborate with plant-wide Tiered Accountability and cross-functional teams to drive quality and operational improvements.

• Provide oversight for facility Management of Change (MOC) activities and support the tracking and completion of corrective actions to ensure accountability and compliance.

• Partner with the Quality Manager to lead quality initiatives and provide backup leadership for quality operations, quality systems, compliance activities, audits, and continuous improvement programs.

• Prepare, analyze, and publish quality reports that monitor performance, identify trends, and support data-driven decision making and operational excellence.

  Required Competencies:

  Plan and Organize

  Demonstrate Good Judgement

  Drive Results

  Coach and Support

  Build Trusting Relationships

  Requirements:

  Bachelor’s degree required.

  Engineering degree preferred.

  Prefer at least one (1) year experience in a manufacturing environment or its equivalent.

  Six Sigma Black Belt trained or willingness to complete training

  Must have good interpersonal skills.

  Must be able to communicate ideas both verbally and in writing.

  Must be proficient in the use of software programs (spreadsheets, word processing, presentation software , etc .)

  #ShawIND #LI-AB1

Work Shift

8 Hr non-rotating shift, Hrs fall to in punch day, Observed Calendar, shift starts AM

Shaw Industries is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.

A history of success, a future of possibility

Founded in 1967, Shaw Industries’ leadership has been built on a history of success. Over time, our products have expanded, the customers we serve have been broadened, and the technology we use has advanced, but our vision to create a better future remains the same. Exceeding our customers’ expectations for quality, service and performance is at the heart of our business.

Global Flooring Provider

Shaw Industries Group Inc. supplies carpet, resilient, hardwood, tile and stone, synthetic turf, and other specialty products to residential and commercial markets worldwide.

Learn more (https://shawinc.com/Company-Profile)

Operational Excellence

Our manufacturing operations and integrated supply chain deliver a broad array of products to meet diverse needs across residential and commercial markets throughout the world.

Learn more (https://shawinc.com/Our-Operations/Manufacturing)

Award Winning

The success of our company and the success of our associates go hand-in-hand. We are consistently awarded as an employer of choice, community partner, and leader in design and innovation.

Learn more (https://shawinc.com/Company-Profile/Awards)

We Sustain Human Ability

At Shaw, sustainability means sustaining human ability in all of our products and processes. We ask ourselves "how can we minimize our impact on the environment and maximize human potential?"

Learn More (https://shawinc.com/Our-Impact/Sustainability)

Community Partner

From civic involvement and philanthropic giving to volunteerism and future workforce development, our company and associates leverage our combined passions and expertise in addressing community needs, collaboratively.

Learn More (https://shawinc.com/Our-Impact/Community-%281%29)

In The News

There is always something new and exciting happening at Shaw. Check out our news page to read our recent press releases, company blog posts, sustainability reports and more!

Learn More (https://shawinc.com/Newsroom)