Our client is seeking a Quality Manager with expertise in metal fabrication to join their well-established, successful team. The ideal candidate will have a strong background in quality assurance and quality control with a focus on ensuring compliance with ASME standards, regulatory requirements, and industry best practices. Additionally, the candidate should possess experience in non-destructive testing (NDT) techniques, SPC, ISO, QMS implementation and maintenance, and be capable of managing a team of professionals.
Responsibilities will include:
- Develop and implement quality processes and procedures that are compliant for ASME Pressure Vessel manufacturing, PED international standards, ISO and ensure compliance with other applicable codes, standards, and requirements.
- Manage a team of inspectors working with production staff to ensure zero defects leave the facility while maintaining adequate oversight and efficiency.
- Establish and maintain quality control plans, inspection procedures and documentation as part of ASME Quality Manual and ISO Quality Manual.
- Lead investigations into quality issues, customer complaints and product failures, identifying root causes and implementing corrective and preventive actions.
- Coordinate with cross-functional teams to ensure that quality requirements are clearly defined, understood, and met throughout the product development and manufacturing process.
- Oversee nondestructive testing activities including UT, RT, PT and VT ensuring adherence to established procedures and ASME and ISO requirements.
- Conduct regular audits and assessments to identify areas of improvement, non-conformities, and opportunities for process optimization. Audits will be internal and external throughout the year.
- Collaborate with suppliers and subcontractors to establish quality expectations, perform audits, and manage the quality of incoming materials and components.
- Drive continuous improvement initiatives with other cross function teams to enhance product quality, reduce defects and increase customer satisfaction.
- Provide training and guidance to employees on quality related topics, ensuring a culture of quality awareness and compliance within and without the organization.
- Stay up to date on latest industry changes, technology and regulatory changes related to ASME pressure Vessels, general fabrication and PED and ISO revisions and regulations.
Background profile:
- Bachelor's degree in engineering or a related field desired. Advanced degree and/or certifications in quality management are beneficial
- 5+ years in a Quality Leadership role
- In-depth knowledge of ASME Codes and Standards including: Section I, II, V, VIII and IX and PED regulatory requirements and ISO Standards.
- Proficiency in NDT techniques including current (or previous) certification in UT, RT, PT, VT, and MT.
- Proven track record of implementing and maintaining a quality management system in a manufacturing environment.
- Experience conducting internal and external audits and managing supplier quality.
- Excellent problem-solving skills and root cause analysis experience with the ability to lead investigations and drive effective corrective and preventive actions.
- Experience as a leader and strong work ethic while collaboratively working with cross functional teams and stakeholders when solving problems.
- Familiarity with statistical process control (SPC) methods and quality tools such as 6 sigma and Lean Manufacturing are expected
- US citizenship desired, minimum legal residency required due to nature of the work.