Quality Engineering (Assembly, Manufacturing)

EnerSys; Suwanee (GA); On-site; USD 80,000 - 120,000; Full time

Job summary

EnerSys is seeking a Quality Engineer III in Suwanee, GA. This role leads quality excellence across manufacturing operations, driving problem-solving, continuous improvement, and regulatory compliance to support customer satisfaction and business performance.

The engineer partners with Operations, Engineering, Supply Chain, Customers, and Suppliers to ensure product quality, process effectiveness, and KPIs. Strong data-driven analysis and Six Sigma background are valued.

Qualifications

• Bachelor's degree in engineering or related field.
• Minimum five years in Quality Assurance, Quality Engineering, or Manufacturing.
• Training or certification in Six Sigma, Lean Manufacturing, SPC, Auditing, or related disciplines preferred.
• Strong problem-solving and data-driven decision making.
• Experience with ISO 9001, TL9000, and ISO 14001 is a plus.

Responsibilities

• Lead cross-functional quality improvement initiatives to improve customer satisfaction, operational performance, and quality KPIs.
• Own quality-related projects from identification through implementation, validation, and closure.
• Investigate customer complaints, supplier quality issues, production nonconformances, and field failures using structured problem-solving methodologies.
• Facilitate root cause analysis and corrective action activities utilizing 8D, RCCM, CAPA, A3, Fishbone, and 5-Why methodologies.
• Monitor, analyze, and report quality performance metrics while driving actions to improve FPY, PPM, COPQ, customer complaints, scrap, and rework.
• Support New Product Introduction (NPI) activities including APQP, PPAP, risk assessments, validation, and production readiness reviews.
• Collaborate with Manufacturing, Engineering, Supply Chain, and Suppliers to identify and implement process improvements.
• Lead and support internal, customer, supplier, and certification audits while ensuring timely closure of findings.

Skills

Quality engineering

Quality assurance

Root cause analysis

Six Sigma

ISO 9001

Education

Bachelor's degree in engineering

Tools

SAP

Syteline

Windchill

PIT

Job description

EnerSys® is an industrial technology leader serving the global community with mission critical stored energy solutions that meet the growing demand for energy efficiency, reliability and sustainability. We are driven by a passion to provide people everywhere with accessible power to help them work and live better. Our people are our strength, an endless resource for innovation, insight and enthusiasm.

This position will report to our EnerSys Energy Systems business, which serves the telecom, cable broadband, industrial, renewable, and data center markets. Our portfolio combines our stored energy expertise with power systems, enclosures, and renewable energy products to deliver world-class solutions for diverse applications such as 5G, broadband, Internet of Things (IoT), data center, and solar power. Our cutting-edge technology includes Lithium batteries, Fault Managed Power Systems, and Extended Run Time battery backup systems that improve the reliability and resiliency of broadband networks.

EnerSys has over thirty manufacturing and assembly plants worldwide servicing over 10,000 customers in more than 100 countries. Worldwide headquarters are located in Reading, PA , USA with regional headquarters in Europe and Asia. Some of our brands include PowerSafe, DataSafe, and Genesis batteries; and Outback Power renewable energy products. Quality Engineer III is responsible for driving quality excellence across manufacturing operations by leading quality assurance, problem-solving, and continuous improvement initiatives that support customer satisfaction, operational performance, and business objectives. This role partners closely with Operations, Engineering, Supply Chain, Customers, and Suppliers to ensure product quality, process effectiveness, regulatory compliance, and achievement of key performance metrics.

Quality Engineer III serves as a technical leader and change agent, leveraging data-driven decision-making, quality engineering principles, and structured problem-solving methodologies to identify risks, implement sustainable solutions, and improve overall business performance. This position requires a proactive, results-oriented professional capable of leading cross-functional projects, driving accountability, and delivering measurable quality improvements with minimal supervision while promoting EnerSys Core Values of Safety, Engagement, Continuous Improvement, Customer Experience, Teamwork, Ethics, and Accountability.

Lead cross-functional quality improvement initiatives to improve customer satisfaction, operational performance, and quality KPIs.

Own quality-related projects from identification through implementation, validation, and closure.

Investigate customer complaints, supplier quality issues, production nonconformances, and field failures using structured problem-solving methodologies.

Facilitate root cause analysis and corrective action activities utilizing 8D, RCCM, CAPA, A3, Fishbone, and 5-Why methodologies.

Monitor, analyze, and report quality performance metrics while driving actions to improve FPY, PPM, COPQ, customer complaints, scrap, and rework.

Support New Product Introduction (NPI) activities including APQP, PPAP, risk assessments, validation, and production readiness reviews.

Collaborate with Manufacturing, Engineering, Supply Chain, and Suppliers to identify and implement process improvements.

Lead and support internal, customer, supplier, and certification audits while ensuring timely closure of findings.

Utilize ERP and PLM systems including SAP, Syteline, PIT, and Windchill to support quality processes.

Identify, communicate, and elevate quality risks while recommending effective solutions.

Provide technical guidance on quality tools, methodologies, and best practices.

Work independently while managing multiple priorities in a fast-paced manufacturing environment.

Champion a culture of quality, continuous improvement, accountability, and customer focus throughout the organization.

Work independently with minimal supervision while effectively managing multiple priorities in a fast-paced manufacturing environment.

Strong knowledge of Quality Management Systems and standards including ISO 9001, ISO 14001, and TL9000.

Expertise in root cause analysis, corrective actions, and continuous improvement methodologies.

Strong analytical and data-driven decision-making skills.

Experience with mechanical and electrical assembly and test processes; Strong project management, organizational, communication, and presentation skills.

Self-starter capable of working with minimal supervision and managing changing priorities.

Strong auditing skills and experience working with customers, suppliers, and auditors.

Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Bachelor’s degree in engineering, Quality, Manufacturing, Technical, Business, or related field; Minimum five (5) years of experience in Quality Assurance, Quality Engineering, or Manufacturing.

Training or certification in Six Sigma, Lean Manufacturing, SPC, Auditing, or related disciplines preferred.

LANGUAGE SKILLS

~ TRAVEL REQUIRMENTS:

~ Approximately 15% travel to customers, suppliers, manufacturing sites, and other EnerSys locations as required.

EnerSys provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.