Quality Engineer - Manufacturing

FuelCell Energy; Torrington (CT); On-site; USD 107,500 - 119,000; Full time

Benefits offered by this job

Medical, dental, vision insurance

Company-paid life/disability insurance

401(k) plan

Employee stock purchase plan

Generous paid leave

Job summary

FuelCell Energy in Torrington, CT is seeking a Quality Engineer to support manufacturing and product development with emphasis on process controls, quality systems, and supplier quality.

The role requires 5+ years in quality engineering, Six Sigma expertise, and strong skills in process capability, DFMEA/DOE, and ISO 9001. You will work cross-functionally on Lean initiatives and travel up to 15%.

Qualifications

• Six Sigma Green Belt or higher; Black Belt preferred.
• Lean Six Sigma tools for qualification, control, RCA and improvement (MSA, DoE, SPC, FMEA, 5 Whys).
• Experience in assembly, welding, coating, metal forming, stamping, sheet metal fabrication, or reactor/chemistry components.
• Knowledge of inspection methods and techniques.
• Ability to read and interpret technical drawings and product requirements.
• Strong technical writing and communication skills.
• Cross-functional team leadership skills.
• Proficient in Microsoft Office Suite.
• Knowledge of ISO9001 quality systems; ERP/database exposure preferred.

Responsibilities

• Interface with Torrington Manufacturing and Product Engineering to ensure CTQ is understood.
• Qualify, control, monitor and improve internal processes using Lean Six Sigma.
• Define qualification, capability levels, and controls to meet Cost of Quality goals.
• Drive supplier quality via audits and surveys; support qualification and development.
• Represent Manufacturing Quality in Design/Product Development to align CTQ with process requirements.
• Drive supplier verification of part quality at supplier site; reduce incoming inspection.
• Lead investigations and 8D actions with Lean Six Sigma methods.
• Support continuous improvement of the QMS and related docs.
• Develop, execute and report quality metrics to mgmt on issues/trends.
• Provide statistical input to Value Stream Team for decisions.
• Perform internal ISO 9001 audits.
• Travel up to 15% domestically and internationally as needed.

Skills

Six Sigma

Lean Six Sigma

Reading drawings

Technical writing

Cross-functional leadership

MS Office

ISO 9001

ERP experience

Education

B.S. in Mechanical/Industrial/Manufacturing/Quality Engineering

Tools

ERP systems

Database software

Measuring instruments

Job description

Quality Engineer - Manufacturing

Location: Torrington, CT, US, 06790

Salary: $107,500 - $119,000

Overview

We are seeking a highly motivated Quality Engineer to support FuelCell Energy’s business plan by ensuring the highest possible quality levels of our power plant products.

Responsibilities

• Provides Quality interface and expertise within Torrington Manufacturing and Product Engineering to pro-actively assure that product requirements are well developed, understood, and satisfied.
• Qualifies, controls, monitors, and continuously improves internal manufacturing processes using Lean Six Sigma tools as part of the FCE Value Stream Teams.
• Defines Process Qualification processes, required levels of process capability, and process controls to ensure that Cost of Quality goals are achieved.
• Drives Supplier Quality via conducting supplier surveys, on-site audits, and follow up audits, to qualify and assess supplier's quality and manufacturing capabilities. Support the supplier qualification process, surveillance program and supplier development programs.
• Participates in the Design and Product Development Process as a representative of Manufacturing Quality to connect product Critical to Quality (CTQ) requirements with process requirements and ensuring successful execution of related Verification and Validation plans.
• Drives supplier actions to verify part and process quality at the supplier's location to reduce the need for incoming inspection activities.
• Leads and participates in investigations, root cause analyses, and corrective/preventive action solutions as needed using Lean Six Sigma tools applied in an 8D framework.
• Supports the continuous improvement of FCE's Quality Management System (QMS) processes and related documentation.
• Develops, executes and analyzes quality-reporting measures and periodically reports to management on quality issues, supplier performance, non-conformances, corrective actions, trends and losses, always with a plan included for resolution and/or improvement.
• Provides statistical expertise to the Value Stream Team to ensure actions and decisions are based on the most statistically significant information possible.
• Performs Internal Audits in accordance with ISO-9001 and internal requirements.
• Other tasks as assigned.
• Occasional Domestic and International Travel may be required up to 15%.

Qualifications

Education

B.S. degree in Mechanical, Industrial, Manufacturing, Quality Engineering or related engineering degree required.

Experience

5+ years of relevant experience in Quality Engineering required; Applicable Manufacturing Process Engineering experience with some level of Quality Engineering will be considered.

Candidate must have demonstrable knowledge/experience in:

• Six Sigma Green Belt or higher; or demonstrated application of statistical concepts (e.g. Lean Six Sigma tool application or Reliability Engineering). Six Sigma Black Belt preferred.
• Demonstrated use of Lean Six Sigma tools to manufacturing process qualification, control, root cause & corrective action, and continuous improvement. E.g. MSA, DoE, SPC, FMEA, 5 Whys, etc.
• Experience in one or more of the following manufacturing categories: assembly, welding and/or coating processes; metal forming or stamping processes; sheet metal fabrication; welded fabrications chemical reactor / refinery processes; and / or continuous or discrete component manufacturing from basic chemical constituents (e.g. alloy/oxide powders & solvents in a tape casting process).
• Must have knowledge of inspection methods and techniques.
• Experience utilizing standard mechanical, chemical and electrical measurement instruments and functional gauges.
• Ability to read and interpret technical drawings and product requirements.
• Strong technical writing and communication skills
• Demonstrable ability to work effectively both as a team member and independently.
• Cross functional team leadership skills
• Excellent computer skills, specifically Microsoft Office Suite
• Knowledge of ISO9001 quality systems, policies and procedures preferred.
• Experience with ERP and database system use preferred.

Physical Requirements / Working Conditions

• Must be able to work physically in the manufacturing plant or construction site, wearing required personal protective equipment (PPE) such as safety gloves, hard hats, safety shoes, etc., as designated
• Lifting up to 25 pounds, walking (standing) in/on a large manufacturing plant, on concrete flooring or uneven installation/construction site for extended periods of time
• Periodic bending, reaching - working with both hands and arms in full range of motion; and climbing ladders required to perform inspection of incoming, installed or manufactured parts
• Ability to hear or be aware of audible danger alerts
• Ability to remain on feet and move from area to area within a supplier shop or construction site
• Computer work for extended periods of time is also required
• Ability to distinguish color
• Occasional Domestic and International Travel may be required: up to 15%
• Able to travel between Torrington and Danbury, CT locations regularly
• Ability to obtain/maintain a valid passport and travel without restriction internationally is required.

Benefits

We offer a competitive compensation package as well as comprehensive benefits including medical, dental, vision, company‑paid life/disability insurance, 401(k) plan, employee stock purchase plan, and generous paid leave.

Equal Opportunity Employer

FuelCell Energy is an equal‑opportunity employer committed to an inclusive and safe work environment for people of all backgrounds. FuelCell Energy, Inc. is committed to ensuring that its application process provides an equal employment opportunity to all U.S. job seekers, including individuals with disabilities. If you believe you need a reasonable accommodation in order to search for a job opening or to submit an application, please send an email with your resume to [e-mail] or call 860-496-2222. Please indicate the specifics of the assistance needed.